EGR gas temperature sensor 1 (exhaust manifold side) installation (4JJ3 with DPD)

1. EGR gas temperature sensor 1 (exhaust manifold side) installation

1) Clean the old anti-seize lubricant on the sleeve nut, and apply new anti-seize lubricant to the threaded portion of the EGR gas temperature sensor sleeve nut.

Note

  • If EGR gas temperature sensor 1 is replaced with a new one, it is not necessary to apply new anti-seize lubricant.

Caution

  • Apply Never-Seez High Temperature Stainless Grade 5-87411-039-0 by Bostik of USA as the anti-seize lubricant.

2) Install EGR gas temperature sensor 1 (exhaust manifold side) to the exhaust manifold.

Tightening torque: 44 N・m { 4.5 kgf・m / 32 lb・ft }

Legend

  1. EGR gas temperature sensor 1 (Exhaust manifold side)

3) Connect the connector to EGR gas temperature sensor 1 (exhaust manifold side).

4) Install the sensor connector to the water pipe.

2. Air cleaner installation

1) Install the air cleaner to the vehicle.

Tightening torque: 20 N・m { 2.0 kgf・m / 15 lb・ft }

2) Connect the connector to the MAF and IAT sensor.

Legend

  1. Air cleaner
  2. MAF and IAT sensor

3. Intake hose installation

1) Install the intake hose to the intercooler and turbocharger.

Caution

  • Align the marks on the pipe side and hose side.

Tightening torque: 5.0 N・m { 0.5 kgf・m / 44 lb・in }

Legend

  1. Clamp
  2. Intake hose

4. Engine cover installation

1) Install the engine cover to the engine.

Legend

  1. Engine cover

5. Preliminary and post procedures

1. Post procedures

1) Connect the battery cable to the battery negative terminal.

2) Referring to the following, perform the setting of the front door power window switch with AUTO UP/AUTO DOWN function.

Refer to "9.Body, Cab, Accessories 9T.Glass, Windows, Mirrors front door power window switch setting".

3) Close the engine hood.