Oil pump installation (4JJ3 with DPD)

1. Component views

Oil pump

Part name

  1. Bolt
  2. Oil pump

Tightening torque

1: 25 N・m { 2.5 kgf・m / 18 lb・ft }

2. Oil pump installation

1) Apply engine oil to the oil pump gear.

2) Install the oil pump to the timing gear case.

Tightening torque: 25 N・m { 2.5 kgf・m / 18 lb・ft }

Legend

  1. Oil pump

3. Gear case cover installation

1) Referring to the diagram, apply ThreeBond 1207B to the timing gear case.

Caution

  • Install the gear case cover within 5 minutes of applying liquid gasket.

Legend

  1. Liquid gasket application area

2) Install the gasket to the gear case cover.

Caution

  • Do not reuse the gasket.

3) Install the gear case cover to the timing gear case.

Tightening torque: 8.0 N・m { 0.8 kgf・m / 71 lb・in }

4) Install the cover to the gear case cover.

Tightening torque: 10.0 N・m { 1.0 kgf・m / 89 lb・in }

4. Vacuum pump installation

1) Install the vacuum pump to the gear case cover.

Tightening torque: 25 N・m { 2.5 kgf・m / 18 lb・ft }

2) Install the vacuum pump oil pipe to the vacuum pump and cylinder block.

Tightening torque: 12 N・m { 1.2 kgf・m / 106 lb・in }

3) Install the vacuum pipe as a set with the vacuum hose to the timing gear case and vacuum pump.

Tightening torque: 32 N・m { 3.3 kgf・m / 24 lb・ft } Vacuum pump side

Tightening torque: 25 N・m { 2.5 kgf・m / 18 lb・ft } Timing gear case side

5. Power steering oil pump connect

1) Install the power steering oil pump to the timing gear case.

Tightening torque: 25 N・m { 2.5 kgf・m / 18 lb・ft }

Legend

  1. Power steering oil pump
  2. Nut

2) Install the power steering oil hose to the bracket.

Legend

  1. Bracket

6. Noise cover installation

1) Install the noise cover to the timing chain lower cover.

Tightening torque: 10.0 N・m { 1.0 kgf・m / 89 lb・in }

7. Crankshaft pulley installation