1. Component views
Rear differential cage (φ220 mm {8.66 in})
Part name
- Pinion gear
- Side gear thrust washer
- Side gear
- Cross pin
- Lock pin
- Ring gear
- Bolt
- Differential cage
Tightening torque
7: 145 N・m { 14.8 kgf・m / 107 lb・ft }
2. Final drive disassembly
1) Secure the final drive to a work bench using the special tool.
SST: 5-8840-0003-0 - base
SST: 5-8840-0275-0 - holding fixture
Legend
- 5-8840-0003-0
- 5-8840-0275-0
2) Place alignment marks on the bearing cap and differential carrier.
3) Remove the bearing cap from the differential carrier.
4) Remove the differential cage from the differential carrier.
5) Remove the side bearing outer race from the differential cage.
Caution
- Organize the removed side bearings according to left/right installation positions and bearing race combinations by using labels, etc.
6) Remove the side bearing inner race from the differential cage using the special tool.
SST: 9-8521-0152-2 - bearing remover
SST: 5-8840-2863-0 - driver tool set
7) Remove the adjust shim from the bearing.
Caution
- Organize the removed adjust shims according to the left/right installation positions and thickness by using labels, etc.
8) Pry up the staked portion of the flange nut.
9) Remove the flange from the drive pinion using the special tool.
SST: 5-8840-0133-0（J-8614-11） - flange holder
Legend
- 5-8840-0133-0
10) Remove the drive pinion from the differential carrier using a brass rod and hammer.
Legend
- Brass rod
11) Remove the collapsible distance piece from the drive pinion.
12) Remove the inner bearing inner race from the drive pinion using the special tool.
SST: 5-8840-2197-0 - separator
Legend
- 5-8840-2197-0
13) Remove the adjust shim from the drive pinion.
Caution
- Organize the removed adjust shims according to thickness and number using labels, etc.
14) Remove the oil seal from the differential carrier.
15) Remove the outer bearing inner race from the differential carrier.
16) Remove the outer bearing outer race from the differential carrier using a brass rod and hammer.
Note
- Apply a brass rod, etc., to the differential carrier inner notch, and tap out with a hammer to remove.
17) Remove the inner bearing outer race from the differential carrier using a brass rod and hammer.
18) Apply a brass rod, etc., to the differential carrier inner notch, and tap out with a hammer to remove.
3. Differential cage disassembly
1) Measure the backlash of the side gear and pinion gear.
Standard: 0.13 to 0.18 mm { 0.005 to 0.007 in }
2) Remove the ring gear from the differential cage.
3) Remove the lock pin from the differential cage using a long drift punch.
4) Remove the cross pin from the differential cage using a brass rod and hammer.
5) Remove the pinion gear and side gear from the differential cage.
6) Remove the side gear thrust washer from the side gear.
