Piston reassembly (4JJ3 with DPD)

1. Component views

Piston

Part name

  1. Snap ring
  2. Piston pin
  3. Piston ring
  4. Piston
  5. Connecting rod
  6. Connecting rod bearing
  7. Connecting rod cap
  8. Connecting rod bolt

Tightening torque

8-1: 29.4 N・m { 3.0 kgf・m / 22 lb・ft }

8-2: 45 to 60 °

2. Piston reassembly

1) Sufficiently apply engine oil to the piston pin.

2) Install the snap ring for one side to the piston.

Caution

  • Do not reuse the snap ring.

3) Align the piston to the connecting rod.

Caution

  • Install so that the piston head front mark and the connecting rod convex mark face the same direction.

Legend

  1. Front mark
  2. Convex mark

4) Install the piston pin to the piston and connecting rod.

5) Install the snap ring to the piston.

Caution

  • Do not reuse the snap ring.
  • Make sure that the snap ring opening is facing upward.
  • Confirm that the snap ring securely fits into the piston groove and that both the piston and connecting rod move smoothly.

6) Install the oil ring to the piston.

Note

  • There is no top or bottom direction for the oil ring.

Caution

  • The oil ring joint and coil expander joint should be 180° opposite from each other.
  • Install so that there is no opening at the coil expander joint section.

7) Install the 2nd ring to the piston using ring pliers.

Note

  • Install the 2nd ring with the N2TB laser mark facing upward.

Caution

  • Check that it is installed with the laser mark facing up.
  • Do not damage the piston skirt.

8) Install the top ring to the piston using ring pliers.

Note

  • Install the top ring with the 1NT laser mark facing upward.

Caution

  • Check that it is installed with the laser mark facing up.
  • Do not damage the piston skirt.

9) Check that there is the marking on the upper surface of the piston ring.

Piston ring
Upper face marking
Top ring
1NT
2nd ring
N2TB

Legend

  1. Top ring joint
  2. 2nd ring joint
  3. Oil ring joint
  4. Coil expander joint