Front door removal

1. Component views

Front door (Models with power windows)

Part name

  1. Bolt
  2. Upper door hinge
  3. Check arm
  4. Torx screw
  5. Lower door hinge
  6. Front door
  7. Door harness

Tightening torque

1: 34 N・m { 3.5 kgf・m / 25 lb・ft }

4: 24 N・m { 2.4 kgf・m / 18 lb・ft }

Front door (Models without power windows)

Part name

  1. Bolt
  2. Upper door hinge
  3. Check arm
  4. Torx screw
  5. Lower door hinge
  6. Front door
  7. Door harness

Tightening torque

1: 34 N・m { 3.5 kgf・m / 25 lb・ft }

4: 24 N・m { 2.4 kgf・m / 18 lb・ft }

2. Preliminary and post procedures

1. Preliminary procedures

1) Open the engine hood.

2) Disconnect the battery cable from the battery negative terminal.

Caution

  • After turning OFF the ignition switch (power mode for models with passive entry and start system), do not disconnect the battery cable within 3 minutes.
  • If the battery cable is disconnected within 3 minutes, the vehicle electronic control system may malfunction.
  • If the battery cable is disconnected, perform the setting of the front door power window switch with AUTO UP/AUTO DOWN function after connecting the battery negative terminal.

3. Front sill plate removal

1) Remove the front sill plate from the floor.

Regular cab, crew cab

Legend

  1. Front sill plate
  2. Clip
  3. Claw section

Extend cab

Legend

  1. Front sill plate
  2. Clip
  3. Claw section

4. Front door finisher removal

1) Remove the front door finisher from the body.

5. Dash side trim pad removal

1) Remove the dash side trim pad from the body.

Right side

Legend

  1. Dash side trim pad
  2. Retainer
  3. Clip

Left side

Legend

  1. Dash side trim pad
  2. Retainer
  3. Clip

6. Door harness disconnect

1) Remove the harness bracket and disconnect the door harness from the dash harness.

7. Front door removal

1) Remove the door check arm from the body.

2) Place a wood block for protection under the front door, and support the front door with your hands.

Legend

  1. Wooden block

3) Remove the hinge bolt from the front door.