Parking brake installation

Part name

Tightening torque

3: 19.7 to 29.6 N⋅m {2.01 to 3.02 kgf⋅m / 14.5 to 21.8 lb⋅ft}

6: 4.60 to 8.50 N⋅m {0.470 to 0.870 kgf⋅m / 40.7 to 75.2 lb⋅in}

7: 8.10 to 12.2 N⋅m {0.830 to 1.24 kgf⋅m / 71.7 to 108.0 lb⋅in}

Part name

Tightening torque

2: 19.7 to 29.6 N⋅m {2.01 to 3.02 kgf⋅m / 14.5 to 21.8 lb⋅ft}

5: 4.60 to 8.50 N⋅m {0.470 to 0.870 kgf⋅m / 40.7 to 75.2 lb⋅in}

6: 19.7 to 29.6 N⋅m {2.01 to 3.02 kgf⋅m / 14.5 to 21.8 lb⋅ft}

1) Apply grease to the brake shoe fitting section and back plate sliding section.

Legend

2) Install the brake shoe to the back plate.

3) Install the lower spring to the brake shoe.

4) Install the upper spring to the adjuster.

5) Install the adjuster and upper spring to the brake shoe.

6) Install the following parts to the front brake shoe.

7) Install the adjust lever spring to the adjust lever and brake shoe.

8) Install the shoe holder pin to the brake shoe.

9) Install the shoe holding spring to the shoe holder pin.

1) Install the parking brake cable bracket to the frame.

Tightening torque: 4.60 to 8.50 N⋅m {0.470 to 0.870 kgf⋅m / 40.7 to 75.2 lb⋅in}

1. Connection to parking brake lever

1) Apply multi-purpose grease to the connection portion of the T-end of the parking brake cable and the equalizer.

2) Install the T-end of the parking brake cable to the equalizer of the front parking brake cable.

3) Install the floor side retainer to the floor.

Tightening torque: 19.7 to 29.6 N⋅m {2.01 to 3.02 kgf⋅m / 14.5 to 21.8 lb⋅ft}

2. Connection to brake

1) Install the parking brake cable to the back plate.

2) Install the parking brake cable to the parking lever.

3. Connection to leaf spring

1) Install the parking brake cable to the leaf spring bracket.

Tightening torque: 8.10 to 12.2 N⋅m {0.830 to 1.24 kgf⋅m / 71.7 to 108.0 lb⋅in} 2WD (Except high ride suspension specifications)

Tightening torque: 19.7 to 29.6 N⋅m {2.01 to 3.02 kgf⋅m / 14.5 to 21.8 lb⋅ft} 2WD (High ride suspension specifications), 4WD

1) Install the brake drum to the rear axle shaft.

1. Models with aluminum wheels

1) Temporarily tighten the disc wheel to the vehicle.

2) Lower vehicle.

3) Final tighten the wheel nut in the order shown in the diagram.

Tightening torque: 120 N⋅m {12 kgf⋅m / 87 lb⋅ft}

Standard: 50 to 100 km { 31 to 62 mile }

4) Install the wheel cap to the disc wheel.

5) Check that the surfaces of the wheel cap and wheel are flat.

Legend

2. Models with steel wheels

1) Temporarily tighten the disc wheel and wheel cap to the vehicle.

2) Lower vehicle.

3) Final tighten the wheel nut in the order shown in the diagram.

Tightening torque: 120 N⋅m {12 kgf⋅m / 87 lb⋅ft}

Standard: 50 to 100 km { 31 to 62 mile }

1. Rear drum brake lining gap adjustment (Except after overhaul)

All brakes are automatic adjustment type. The lining gap is automatically adjusted by repeatedly depressing the brake pedal.

1) Repeatedly depress and release the brake pedal until the click of the auto adjuster is not heard.

2) When the clicking sound can no longer be heard, depress the brake pedal 10 times to make sure that there is no stroke variation.

2. Rear drum brake lining gap adjustment (After overhaul, bench seat specifications)

1) Release the parking brake lever by moving it to the position where it is completely released.

2) Loosen the adjust nut using a wrench.

3) Repeatedly depress and release the brake pedal until the click of the auto adjuster is not heard.

4) When the clicking sound can no longer be heard, depress the brake pedal 10 times to make sure that there is no stroke variation.

5) Remove the cover from the back plate.

6) Measure the gap between the brake drum and brake shoe.

Standard: 0.25 to 0.40 mm { 0.0098 to 0.0157 in } Lining clearance

7) Turn the adjust nut so that the parking brake lever is pulled up 6 to 9 notches when the lever is pulled up with the force of 294 N {30 kg/66 lb}.

Legend

3. Rear drum brake lining gap adjustment (After overhaul, center console specifications)

1) Release the parking brake lever by moving it to the position where it is completely released.

2) Loosen the adjust nut using a wrench.

3) Repeatedly depress and release the brake pedal until the click of the auto adjuster is not heard.

4) When the clicking sound can no longer be heard, depress the brake pedal 10 times to make sure that there is no stroke variation.

5) Remove the cover from the back plate.

6) Measure the gap between the brake drum and brake shoe.

Standard: 0.25 to 0.40 mm { 0.0098 to 0.0157 in } Lining clearance

7) Turn the adjust nut so that the parking brake lever is pulled up 6 to 9 notches when the lever is pulled up with the force of 294 N {30 kg/66 lb}.

Legend

1. Models with console boxes

Refer to "9.Body, Cab, Accessories 9L.Exterior, Interior Trim console box installation".