Shift on the fly system disassembly

1. Component views

Shift-on-the-fly system

Part name

  1. Sleeve
  2. Clutch gear
  3. Needle bearing
  4. Inner drive shaft
  5. Snap ring
  6. Inner shaft bearing
  7. Snap ring
  8. Oil seal
  9. Bolt
  10. Gasket
  11. Filler plug
  12. Drain plug
  13. Filler plug
  14. Housing
  15. Shift-on-the-fly actuator
  16. Bolt
  17. Bolt
  18. Front axle shaft

Tightening torque

9: 75 N・m { 7.6 kgf・m / 55 lb・ft }

11: 50 N・m { 5.1 kgf・m / 37 lb・ft }

12: 50 N・m { 5.1 kgf・m / 37 lb・ft }

13: 50 N・m { 5.1 kgf・m / 37 lb・ft }

16: 9 N・m { 0.9 kgf・m / 80 lb・in }

17: 88 N・m { 9.0 kgf・m / 65 lb・ft }

2. Inner drive shaft disassembly

1) Remove the needle bearing from the inner drive shaft using the special tool.


SST: 5-8840-0027-0 - remover


SST: 5-8840-0084-0 - sliding hammer

Caution

  • Do not damage the shaft.

2) Remove the oil seal from the front axle.

Caution

  • Do not damage the front axle case.
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