Front disc brake removal

1. Component views

Front disc brake

Part name

  1. Brake support
  2. Boot
  3. Slide pin (Lock pin and guide pin)
  4. Pad clip
  5. Brake pad (With shim)
  6. Brake caliper
  7. Breeder bolt
  8. Lock bolt
  9. Brake hose
  10. Bolt
  11. Pin bushing

Tightening torque

7: 9 to 13 N・m { 0.9 to 1.3 kgf・m / 80 to 115 lb・in }

8: 32 to 42 N・m { 3.3 to 4.3 kgf・m / 24 to 31 lb・ft }

10: 29 to 39 N・m { 3.0 to 4.0 kgf・m / 21 to 29 lb・ft }

2. Disc wheel removal

1. Models with aluminum wheels

1) Move the vehicle to a flat surface.

2) Pull the parking brake lever.

3) Secure the vehicle using chock blocks.

4) Raise the vehicle.

Note

  • Jack up the vehicle but not to an extent that the tire leaves the ground.

5) Remove the wheel cap from the disc wheel.

Note

  • Insert a tool with flat tip such as a flathead screwdriver into the wheel cap groove to remove.

Legend

  1. Wheel cap groove

6) Loosen the wheel nuts.

Note

  • Loosen without allowing the disc wheel to rattle.

Caution

  • At this time, do not remove the wheel nuts.

7) Raise the vehicle.

Note

  • Jack up the vehicle until the tire is completely off the ground.
  • Support the frame using a chassis stand as necessary.

8) Remove the disc wheel from the vehicle.

2. Models with steel wheels

1) Move the vehicle to a flat surface.

2) Pull the parking brake lever.

3) Secure the vehicle using chock blocks.

4) Raise the vehicle.

Note

  • Jack up the vehicle but not to an extent that the tire leaves the ground.

5) Remove the wheel cap from the disc wheel.

6) Loosen the wheel nuts.

Note

  • Loosen without allowing the disc wheel to rattle.

Caution

  • At this time, do not remove the wheel nuts.

7) Raise the vehicle.

Note

  • Jack up the vehicle until the tire is completely off the ground.
  • Support the frame using a chassis stand as necessary.

8) Remove the disc wheel and wheel cap from the vehicle.

3. Brake hose disconnect

1) Remove the following parts from the brake caliper, and disconnect the brake hose from the brake caliper.

  • Bolt
  • Gasket

Caution

  • Do not reuse the gasket.

2) Cover the opening of the brake hose mounting hole using a plug, tape, etc.

To prevent the intrusion of foreign material.

4. Brake caliper removal

1) Remove the lock bolt from the brake caliper.

2) Remove the brake caliper from the brake support.

3) Remove the disc brake pad and shim from the brake support.

4) Remove the pad clips from the brake support.

Caution

  • Do not reuse the pad clips.

Legend

  1. Stainless steel shim
  2. Rubber coated shim
  3. Pad clip
  4. Brake pad
  5. Indicator

5) Clean the grease of the pad clips and brake support.

6) Remove the slide pin from the brake support.

7) Remove the boot from the slide pin.

Caution

  • Do not reuse the boot.

8) Remove the brake support from the knuckle.

5. Front hub removal

1. 2WD (Except high ride suspension specifications)

1) Remove the bolt from the knuckle.

2) Remove the front hub and brake rotor from the knuckle.

3) Remove the knuckle cap from the knuckle.

2. 2WD (High ride suspension specifications)

1) Remove the bolt from the knuckle.

2) Remove the front hub and brake rotor from the knuckle.

3) Remove the knuckle cap from the knuckle.

3. 4WD

1) Remove the hub cap from the front hub.

2) Remove the following parts from the front hub.

  • Cotter pin
  • Lock nut
  • Washer

3) Remove the bolt from the knuckle.

4) Remove the front hub and brake rotor from the knuckle.