Clutch removal (MVL)

1. Component views

Clutch (RZ4E)

Part name

  1. Flywheel and pilot bearing
  2. Clutch disc
  3. Clutch pressure plate
  4. Bolt
  5. Release bearing
  6. Shift fork
  7. Bolt
  8. Transmission
  9. Pin

Tightening torque

4: 18 N・m { 1.8 kgf・m / 13 lb・ft }

7: 76 N・m { 7.7 kgf・m / 56 lb・ft }

Clutch (4JJ3 except dual mass flywheel specifications)

Part name

  1. Flywheel and pilot bearing
  2. Clutch disc
  3. Clutch pressure plate
  4. Bolt
  5. Release bearing
  6. Shift fork
  7. Bolt
  8. Transmission
  9. Pin

Tightening torque

4: 18 N・m { 1.8 kgf・m / 13 lb・ft }

7: 76 N・m { 7.7 kgf・m / 56 lb・ft }

Clutch (4JJ3 dual mass flywheel specifications)

Part name

  1. Dual mass flywheel
  2. Clutch
  3. Pressure plate
  4. Bolt
  5. Release bearing
  6. Shift fork
  7. Bolt
  8. Transmission
  9. Pin

Tightening torque

4: 18 N・m { 1.8 kgf・m / 13 lb・ft }

7: 76 N・m { 7.7 kgf・m / 56 lb・ft }

3. Clutch pressure plate removal

1. RZ4E

1) Install the special tool to the clutch disc.

Note

  • Use the special tool while taking care to prevent the clutch disc from falling.


SST: 5-8525-3001-0 - clutch pilot aligner

Legend

  1. Clutch disc
  2. Clutch pressure plate
  3. 5-8525-3001-0

2) Remove the clutch pressure plate from the flywheel in the order shown in the diagram.

Legend

  1. Dowel pin

2. 4JJ3

1) Install the special tool to the clutch disc.

Note

  • Use the special tool while taking care to prevent the clutch disc from falling.


SST: 5-8840-2240-0 - clutch pilot aligner

Legend

  1. Clutch disc
  2. Clutch pressure plate
  3. 5-8840-2240-0

2) Remove the clutch pressure plate from the flywheel in the order shown in the diagram.

Legend

  1. Dowel pin

4. Clutch disc removal

1) Remove the clutch disc from the flywheel.