Crankshaft removal (4JJ3 with DPD)

1. Component views

Crankshaft

Part name

  1. Upper crankshaft bearing
  2. Thrust bearing
  3. Crank gear
  4. Crankshaft
  5. Lower crankshaft bearing
  6. Bearing cap
  7. Bearing cap bolt

Tightening torque

7: 167 N・m { 17.0 kgf・m / 123 lb・ft }

3. CKP sensor removal

1) Remove the CKP sensor from the cylinder block.

Legend

  1. CKP sensor
  2. Bolt

4. Crankshaft removal

1) Measure the crankshaft thrust clearance using a feeler gauge.

Standard: 0.040 to 0.201 mm { 0.0016 to 0.0079 in }

Note

  • Replace the thrust bearing if the measured value is outside the standard range.

Caution

  • When replacing the thrust bearings, replace them as a set.

2) Loosen the bearing cap tightening bolts in the order shown in the diagram.

3) Remove the bearing cap from the cylinder block.

4) Remove the lower crankshaft bearing from the bearing cap.

Note

  • If reusing the crankshaft bearings, put number tags on the crankshaft bearings.

5) Remove the crankshaft from the cylinder block.

Caution

  • When placing the crankshaft, prevent the crank angle sensor rotor from coming in contact with the ground.

6) Remove the thrust bearing from the cylinder block.

7) Remove the upper crankshaft bearing from the cylinder block.

Note

  • If reusing the crankshaft bearings, put number tags on the crankshaft bearings.