Cylinder block installation (4JJ3 without DPD)

1. Component views

Cylinder block

Part name

  1. Cylinder block
  2. Oil jet pipe
  3. Relief valve
  4. M8 bolt
  5. M6 bolt

Tightening torque

3: 30 N・m { 3.1 kgf・m / 22 lb・ft }

4: 25 N・m { 2.5 kgf・m / 18 lb・ft }

5: 8.0 N・m { 0.8 kgf・m / 71 lb・in }

2. Piston oil jet installation

1) Align the oil jet pipe dowel pin with the cylinder block pin hole.

2) Tighten the oil jet pipe to the cylinder block using the following parts.

  • Relief valve
  • M8 bolt
  • M6 bolt

Caution

  • Do not damage or deform the oil jet pipe nozzle.
  • After installing the crankshaft, piston, and connecting rod, rotate the crankshaft and make sure that there is no oil jet pipe interference.

Tightening torque: 30 N・m { 3.1 kgf・m / 22 lb・ft } Relief valve

Tightening torque: 25 N・m { 2.5 kgf・m / 18 lb・ft } M8 bolt

Tightening torque: 8.0 N・m { 0.8 kgf・m / 71 lb・in } M6 bolt

Legend

  1. Relief valve
  2. M8 bolt
  3. M6 bolt

3. Cylinder block cover installation

1) Install the fuel pipe bracket to the cylinder block.

Legend

  1. Cylinder block cover

2) Install the cylinder block cover to the cylinder block.

Tightening torque: 25 N・m { 2.5 kgf・m / 18 lb・ft }

4. Engine foot installation

1) Install the left and right engine feet to the cylinder block.

Tightening torque: 51 N・m { 5.2 kgf・m / 38 lb・ft }

2) Install the ground cable clip to the left side engine foot.

Legend

  1. Left side engine foot
  2. Right side engine foot

5. Oil cooler installation

1) Apply ThreeBond 1207B along the oil cooler groove.

Caution

  • Install the oil cooler within 5 minutes of applying liquid gasket.

Legend

  1. Application area

2) Install the O-ring to the oil cooler.

Note

  • Grease may be applied to the O-ring.

Caution

  • Do not reuse the O-ring.

3) Temporarily tighten the oil cooler to the cylinder block.

4) Final tighten the oil cooler to the cylinder block in the order shown in the diagram.

Tightening torque: 25 N・m { 2.5 kgf・m / 18 lb・ft }

5) Install the oil feed lower pipe to the cylinder block and oil cooler.

Tightening torque: 54 N・m { 5.5 kgf・m / 40 lb・ft } Cylinder block side

Tightening torque: 14.7 N・m { 1.5 kgf・m / 130 lb・in } Oil cooler side

Tightening torque: 25 N・m { 2.5 kgf・m / 18 lb・ft } Bracket

Caution

  • Do not reuse the gasket.

Legend

  1. Oil feed upper pipe
  2. Oil feed lower pipe