Supplementary Information (MVL)

1. Component views

Transmission (RZ4E, 2WD models)

Part name

  1. Starter motor
  2. Transmission
  3. Bolt
  4. Bolt
  5. Shift knob
  6. Insulator
  7. Shift lever
  8. Nut
  9. Grommet
  10. Bolt
  11. Nut
  12. Transmission crossmember
  13. Nut
  14. Cushion rubber
  15. Nut
  16. Bolt
  17. Slave cylinder
  18. Bolt
  19. Bolt

Tightening torque

3: 76 N・m { 7.7 kgf・m / 56 lb・ft } Engine-Transmission fixing bolt

4: 19 N・m { 1.9 kgf・m / 14 lb・ft }

8: 7 N・m { 0.7 kgf・m / 62 lb・in }

10: 9 N・m { 0.9 kgf・m / 80 lb・in }

11: 67 N・m { 6.8 kgf・m / 593 lb・in }

13: 140 N・m { 14.3 kgf・m / 103 lb・ft }

15: 97 N・m { 9.9 kgf・m / 72 lb・ft }

16: 43 N・m { 4.4 kgf・m / 32 lb・ft }

18: 25 N・m { 2.5 kgf・m / 18 lb・ft }

19: 97 N・m { 9.9 kgf・m / 72 lb・ft } Starter fixing bolt

Transmission (RZ4E, 4WD models)

Part name

  1. Starter motor
  2. Transmission
  3. Bolt
  4. Bolt
  5. Shift knob
  6. Insulator
  7. Shift lever
  8. Nut
  9. Grommet
  10. Bolt
  11. Nut
  12. Transmission crossmember
  13. Nut
  14. Cushion rubber
  15. Nut
  16. Bolt
  17. Slave cylinder
  18. Bolt
  19. Bolt

Tightening torque

3: 76 N・m { 7.7 kgf・m / 56 lb・ft } Engine-Transmission fixing bolt

4: 19 N・m { 1.9 kgf・m / 14 lb・ft }

8: 7 N・m { 0.7 kgf・m / 62 lb・in }

10: 9 N・m { 0.9 kgf・m / 80 lb・in }

11: 67 N・m { 6.8 kgf・m / 593 lb・in }

13: 140 N・m { 14.3 kgf・m / 103 lb・ft }

15: 115 N・m { 11.7 kgf・m / 85 lb・ft }

16: 43 N・m { 4.4 kgf・m / 32 lb・ft }

18: 25 N・m { 2.5 kgf・m / 18 lb・ft }

19: 97 N・m { 9.9 kgf・m / 72 lb・ft } Starter fixing bolt

Transmission (4JJ3, 2WD models)

Part name

  1. Starter motor
  2. Transmission
  3. Bolt
  4. Bolt
  5. Shift knob
  6. Insulator
  7. Shift lever
  8. Nut
  9. Grommet
  10. Bolt
  11. Nut
  12. Transmission crossmember
  13. Nut
  14. Cushion rubber
  15. Nut
  16. Orifice
  17. Slave cylinder
  18. Bolt
  19. Bolt
  20. Bolt

Tightening torque

3: 76 N・m { 7.7 kgf・m / 56 lb・ft } Engine-Transmission fixing bolt

4: 19 N・m { 1.9 kgf・m / 14 lb・ft }

8: 7 N・m { 0.7 kgf・m / 62 lb・in }

10: 9 N・m { 0.9 kgf・m / 80 lb・in }

11: 67 N・m { 6.8 kgf・m / 49 lb・ft }

13: 140 N・m { 14.3 kgf・m / 103 lb・ft }

15: 97 N・m { 9.9 kgf・m / 72 lb・ft }

18: 25 N・m { 2.5 kgf・m / 18 lb・ft }

19: 43 N・m { 4.4 kgf・m / 32 lb・ft }

20: 97 N・m { 9.9 kgf・m / 72 lb・ft } Starter fixing bolt

Transmission (4JJ3, 4WD models)

Part name

  1. Starter motor
  2. Transmission
  3. Bolt
  4. Bolt
  5. Shift knob
  6. Insulator
  7. Shift lever
  8. Nut
  9. Grommet
  10. Bolt
  11. Nut
  12. Transmission crossmember
  13. Nut
  14. Cushion rubber
  15. Nut
  16. Orifice
  17. Slave cylinder
  18. Bolt
  19. Bolt
  20. Bolt

Tightening torque

3: 76 N・m { 7.7 kgf・m / 56 lb・ft } Engine-Transmission fixing bolt

4: 19 N・m { 1.9 kgf・m / 14 lb・ft }

8: 7 N・m { 0.7 kgf・m / 62 lb・in }

10: 9 N・m { 0.9 kgf・m / 80 lb・in }

11: 67 N・m { 6.8 kgf・m / 593 lb・in }

13: 140 N・m { 14.3 kgf・m / 103 lb・ft }

15: 115 N・m { 11.7 kgf・m / 85 lb・ft }

18: 25 N・m { 2.5 kgf・m / 18 lb・ft }

19: 43 N・m { 4.4 kgf・m / 32 lb・ft }

20: 97 N・m { 9.9 kgf・m / 72 lb・ft } Starter fixing bolt

Transmission (RZ4E, 2WD models)

Part name

  1. Shift rod and shift fork
  2. Input shaft
  3. Main shaft
  4. Counter shaft
  5. Backup light switch
  6. Detent plug
  7. Filler plug
  8. Drain plug
  9. Interlock plate
  10. Gasket
  11. Control box
  12. Harness bracket
  13. Bolt
  14. Harness bracket
  15. Neutral switch
  16. Bolt
  17. Speedometer driven gear (Models without ABS)
  18. Rear case
  19. Magnet
  20. Clutch housing
  21. Boot
  22. Counter shaft front bearing outer snap ring
  23. Input shaft front bearing outer snap ring
  24. Release bearing
  25. Shift fork
  26. Shift fork support
  27. Front cover
  28. Front oil seal
  29. Bolt

Tightening torque

5: 39 N・m { 4.0 kgf・m / 29 lb・ft }

6: 30 N・m { 3.1 kgf・m / 22 lb・ft }

7: 39 N・m { 4.0 kgf・m / 29 lb・ft }

8: 39 N・m { 4.0 kgf・m / 29 lb・ft }

13: 19 N・m { 1.9 kgf・m / 14 lb・ft }

15: 39 N・m { 4.0 kgf・m / 29 lb・ft }

16: 23 N・m { 2.3 kgf・m / 17 lb・ft }

26: 39.2 N・m { 4.0 kgf・m / 29 lb・ft }

29: 19 N・m { 1.9 kgf・m / 14 lb・ft }

Transmission (RZ4E, 4WD models)

Part name

  1. Shift rod and shift fork
  2. Input shaft
  3. Main shaft
  4. Counter shaft
  5. Backup light switch
  6. Detent plug
  7. Filler plug
  8. Drain plug
  9. Interlock plate
  10. Gasket
  11. Control box
  12. Harness bracket
  13. Bolt
  14. Harness bracket
  15. Neutral switch
  16. Bolt
  17. Rear case
  18. Magnet
  19. Clutch housing
  20. Boot
  21. Counter shaft front bearing outer snap ring
  22. Input shaft front bearing outer snap ring
  23. Release bearing
  24. Shift fork
  25. Shift fork support
  26. Front cover
  27. Front oil seal
  28. Bolt

Tightening torque

5: 39 N・m { 4.0 kgf・m / 29 lb・ft }

6: 30 N・m { 3.1 kgf・m / 22 lb・ft }

7: 39 N・m { 4.0 kgf・m / 29 lb・ft }

8: 39 N・m { 4.0 kgf・m / 29 lb・ft }

13: 19 N・m { 1.9 kgf・m / 14 lb・ft }

15: 39 N・m { 4.0 kgf・m / 29 lb・ft }

16: 23 N・m { 2.3 kgf・m / 17 lb・ft }

25: 39.2 N・m { 4.0 kgf・m / 29 lb・ft }

28: 19 N・m { 1.9 kgf・m / 14 lb・ft }

Transmission (4JJ3, 2WD models)

Part name

  1. Shift rod and shift fork
  2. Input shaft
  3. Main shaft
  4. Counter shaft
  5. Backup light switch
  6. Detent plug
  7. Filler plug
  8. Drain plug
  9. Interlock plate
  10. Gasket
  11. Control box
  12. Harness bracket
  13. Bolt
  14. Harness bracket
  15. Neutral switch
  16. Bolt
  17. Speedometer driven gear (Models without ABS)
  18. Rear case
  19. Magnet
  20. Clutch housing
  21. Boot
  22. Counter shaft front bearing outer snap ring
  23. Input shaft front bearing outer snap ring
  24. Release bearing
  25. Shift fork
  26. Shift fork support
  27. Front cover
  28. Front oil seal
  29. Bolt

Tightening torque

5: 39 N・m { 4.0 kgf・m / 29 lb・ft }

6: 30 N・m { 3.1 kgf・m / 22 lb・ft }

7: 39 N・m { 4.0 kgf・m / 29 lb・ft }

8: 39 N・m { 4.0 kgf・m / 29 lb・ft }

13: 19 N・m { 1.9 kgf・m / 14 lb・ft }

15: 39 N・m { 4.0 kgf・m / 29 lb・ft }

16: 23 N・m { 2.3 kgf・m / 17 lb・ft }

26: 39.2 N・m { 4.0 kgf・m / 29 lb・ft }

29: 19 N・m { 1.9 kgf・m / 14 lb・ft }

Transmission (4JJ3, 4WD models)

Part name

  1. Shift rod and shift fork
  2. Input shaft
  3. Main shaft
  4. Counter shaft
  5. Backup light switch
  6. Detent plug
  7. Filler plug
  8. Drain plug
  9. Interlock plate
  10. Gasket
  11. Control box
  12. Harness bracket
  13. Bolt
  14. Harness bracket
  15. Neutral switch
  16. Bolt
  17. Rear case
  18. Magnet
  19. Clutch housing
  20. Boot
  21. Counter shaft front bearing outer snap ring
  22. Input shaft front bearing outer snap ring
  23. Release bearing
  24. Shift fork
  25. Shift fork support
  26. Front cover
  27. Front oil seal
  28. Bolt

Tightening torque

5: 39 N・m { 4.0 kgf・m / 29 lb・ft }

6: 30 N・m { 3.1 kgf・m / 22 lb・ft }

7: 39 N・m { 4.0 kgf・m / 29 lb・ft }

8: 39 N・m { 4.0 kgf・m / 29 lb・ft }

13: 19 N・m { 1.9 kgf・m / 14 lb・ft }

15: 39 N・m { 4.0 kgf・m / 29 lb・ft }

16: 23 N・m { 2.3 kgf・m / 17 lb・ft }

25: 39.2 N・m { 4.0 kgf・m / 29 lb・ft }

28: 19 N・m { 1.9 kgf・m / 14 lb・ft }

Clutch housing

Part name

  1. Clutch housing
  2. Reverse and 5th - 6th shift rod
  3. 5th - 6th shift arm
  4. Spring pin
  5. 5th - 6th shift block
  6. Linear ball bearing
  7. Reverse shift arm
  8. Rear case
  9. 3rd - 4th shift block
  10. 1st - 2nd shift arm
  11. 3rd - 4th shift arm
  12. 1st - 2nd and 3rd - 4th shift rod

Input shaft

Part name

  1. Input shaft snap ring
  2. Input shaft bearing
  3. Input shaft
  4. Needle bearing
  5. Input shaft block ring

Main shaft

Part name

  1. Snap ring
  2. 3rd - 4th synchronizer
  3. 3rd block ring
  4. 3rd outside ring
  5. 3rd inside ring
  6. 3rd gear
  7. Needle bearing
  8. Thrust washer
  9. Main shaft
  10. Needle bearing
  11. 2nd gear
  12. 2nd inside ring
  13. 2nd outside ring
  14. 2nd block ring
  15. 1st - 2nd synchronizer
  16. Snap ring
  17. 1st block ring
  18. 1st outside ring
  19. 1st inside ring
  20. Needle bearing
  21. 1st gear
  22. Reverse synchronizer
  23. Snap ring
  24. Reverse block ring
  25. Needle bearing
  26. Reverse gear
  27. Thrust washer
  28. Ball
  29. Main shaft rear bearing
  30. Snap ring
  31. Gear set clip (2WD, models without ABS)
  32. Speedometer drive gear (2WD, models without ABS)

Rear case (2WD models)

Part name

  1. Counter shaft rear bearing snap ring
  2. Counter shaft rear bearing
  3. Main shaft rear bearing snap ring
  4. Rear case
  5. Rear oil seal
  6. Dust cover
  7. Reverse idle gear
  8. Needle bearing
  9. Reverse idle shaft
  10. Reverse idle shaft bracket
  11. Gasket
  12. Bolt

Tightening torque

12: 83 N・m { 8.5 kgf・m / 61 lb・ft }

Rear case (4WD models)

Part name

  1. Counter shaft rear bearing snap ring
  2. Counter shaft rear bearing
  3. Main shaft rear bearing snap ring
  4. Rear case
  5. Rear oil seal
  6. Reverse idle gear
  7. Needle bearing
  8. Reverse idle shaft
  9. Reverse idle shaft bracket
  10. Gasket
  11. Bolt

Tightening torque

11: 83 N・m { 8.5 kgf・m / 61 lb・ft }

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