Starter motor disassembly (RZ4E-TC)

Part name

Tightening torque

1: 7.5 N・m { 0.76 kgf・m / 66.4 lb・in }

8: 10.0 N・m { 1.0 kgf・m / 89 lb・in }

28: 1.5 N・m { 0.15 kgf・m / 13.3 lb・in }

29: 5.5 N・m { 0.56 kgf・m / 48.7 lb・in }

Before disassembling the starter, place alignment marks on the magnetic switch, yoke, front bracket, and rear bracket to make it easier to reassemble later.
Clean the starter motor before disassembling.

1) Place a marking around the housing seam.

2) Disconnect the lead wire of the magnetic switch from the magnetic switch.

3) Remove the magnetic switch from the housing.

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4) Remove the dust cover from the housing.

5) Remove the rear cover from the yoke.

6) Remove the brush holder from the rear cover.

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7) Remove the 4 brushes from the brush holder.

8) Remove the armature from the housing.

9) Remove the yoke and plate from the housing.

10) Remove the pinion, overrunning clutch, and the clutch shaft as a set from the housing.

11) Remove the shift lever from the housing.

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12) Remove the planetary gear from the clutch shaft.

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13) Remove the following parts from the clutch shaft.

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