Leaf rigid suspension installation

Part name

Tightening torque

1: 39 N・m { 4.0 kgf・m / 29 lb・ft }

Part name

Tightening torque

1: 39 N・m { 4.0 kgf・m / 29 lb・ft }

Part name

Tightening torque

2: 56 N・m { 5.7 kgf・m / 41 lb・ft }

8: 98 N・m { 10.0 kgf・m / 72 lb・ft }

11: 78 N・m { 8.0 kgf・m / 58 lb・ft }

14: 175 N・m { 17.8 kgf・m / 129 lb・ft }

Part name

Tightening torque

6: 98 N・m { 10.0 kgf・m / 72 lb・ft }

8: 52 N・m { 5.3 kgf・m / 38 lb・ft }

10: 78 N・m { 8.0 kgf・m / 58 lb・ft }

13: 175 N・m { 17.8 kgf・m / 129 lb・ft }

1. 2WD (Except high ride suspension specifications)

1) Install the bumper rubber to the frame.

Tightening torque: 56 N・m { 5.7 kgf・m / 41 lb・ft }

1. Temporary tightening (2WD (Except high ride suspension specifications))

1) Support the rear axle using a jack.

2) Support the leaf spring using a jack, and install the leaf spring to the vehicle.

3) Apply grease to the inside and outside of the rubber bushing.

4) Install the following parts to the frame and leaf spring.

5) Apply engine oil to the threaded portion of the U-bolts.

6) Install the U-bolt to the rear axle.

Tightening torque: 78 N・m { 8.0 kgf・m / 58 lb・ft }

Legend

Standard value

a: 88 to 92 ° Seat tolerance range

2. Temporary tightening (2WD (High ride suspension specification), 4WD)

1) Support the leaf spring using a jack, and install the leaf spring to the vehicle.

2) Apply grease to the inside and outside of the rubber bushing.

3) Install the following parts to the frame and leaf spring.

4) Support the rear axle using a jack.

5) Apply engine oil to the threaded portion of the U-bolts.

6) Install the U-bolt to the rear axle.

Tightening torque: 78 N・m { 8.0 kgf・m / 58 lb・ft }

Legend

3. Final tightening (2WD (Except high ride suspension specifications))

1) Final tighten each part.

Tightening torque: 175 N・m { 17.8 kgf・m / 129 lb・ft } Spring pin nut

Tightening torque: 98 N・m { 10.0 kgf・m / 72 lb・ft } Shackle pin nut

4. Final tightening (2WD (High ride suspension specifications), 4WD)

1) Final tighten each part.

Tightening torque: 175 N・m { 17.8 kgf・m / 129 lb・ft } Spring pin nut

Tightening torque: 98 N・m { 10.0 kgf・m / 72 lb・ft } Shackle pin nut

1) Install the bushing to the shock absorber.

2) Install the washer and shock absorber to the frame and lower clamp.

3) Install the washer and nut to the frame and lower clamp, and temporarily tighten the nut.

4) Final tighten the frame side nut.

Tightening torque: 39 N・m { 4.0 kgf・m / 29 lb・ft }

5) Final tighten the lower clamp side nut.

Tightening torque: 39 N・m { 4.0 kgf・m / 29 lb・ft }

1) Install the parking brake cable to the leaf spring bracket.

Tightening torque: 8.10 to 12.2 N⋅m {0.830 to 1.24 kgf⋅m / 71.7 to 108.0 lb⋅in} 2WD (Except high ride suspension specifications)

Tightening torque: 19.7 to 29.6 N⋅m {2.01 to 3.02 kgf⋅m / 14.5 to 21.8 lb⋅ft} 2WD (High ride suspension specifications), 4WD

1. Models with aluminum wheels

1) Temporarily tighten the disc wheel to the vehicle.

2) Lower vehicle.

3) Final tighten the wheel nut in the order shown in the diagram.

Tightening torque: 120 N⋅m {12 kgf⋅m / 87 lb⋅ft}

Standard: 50 to 100 km { 31 to 62 mile }

4) Install the wheel cap to the disc wheel.

5) Check that the surfaces of the wheel cap and wheel are flat.

Legend

2. Models with steel wheels

1) Temporarily tighten the disc wheel and wheel cap to the vehicle.

2) Lower vehicle.

3) Final tighten the wheel nut in the order shown in the diagram.

Tightening torque: 120 N⋅m {12 kgf⋅m / 87 lb⋅ft}

Standard: 50 to 100 km { 31 to 62 mile }