Intake throttle valve installation (RZ4E-TC)

1. Intake throttle valve installation

1) Install the intake throttle valve and gasket to the inlet manifold.

Caution

  • Do not reuse the gasket.

Tightening torque: 10.0 N・m { 1.0 kgf・m / 89 lb・in }

Legend

  1. Intake throttle valve
  2. Gasket

2) Connect the connector to the intake throttle valve.

2. Intake air duct installation

1) Install the intake duct to the intake throttle valve.

Tightening torque: 10.0 N・m { 1.0 kgf・m / 89 lb・in } Bolt

Tightening torque: 4.0 N・m { 0.4 kgf・m / 35 lb・in } Clamp (Intake throttle side)

Clamp installation direction

Standard value

a: 45 °

2) Connect the connector to the boost pressure and CAC temperature sensor.

3. Air intake hose installation

1) Install the air intake hose to the intake air duct and intercooler.

Caution

  • Align the marks on the pipe side and hose side.

Tightening torque: 5.0 N・m { 0.5 kgf・m / 44 lb・in }

Legend

  1. Intercooler
  2. Air intake hose
  3. Intake air duct
  4. Clamp

4. Preliminary and post procedures

1. Post procedures

1) Connect the battery cable to the battery negative terminal.

2) Referring to the following, perform the setting of the front door power window switch with AUTO UP/AUTO DOWN function.

Refer to "9.Body, Cab, Accessories 9T.Glass, Windows, Mirrors front door power window switch setting".

3) Close the engine hood.