Intake throttle valve installation (4JJ3 with DPD)

1. Intake throttle valve installation

1) Install the following parts to the inlet manifold.

  • Air duct bracket
  • Intake throttle valve
  • Gasket

Caution

  • Do not reuse the gasket.

Tightening torque: 10.0 N・m { 1.0 kgf・m / 89 lb・in }

Legend

  1. Air duct bracket
  2. Intake throttle valve
  3. Gasket

2) Connect the connector to the intake throttle valve.

2. Intake air duct installation

1) Install the intake duct to the intake throttle valve.

Tightening torque: 10.0 N・m { 1.0 kgf・m / 89 lb・in } Bolt

Tightening torque: 4.0 N・m { 0.4 kgf・m / 35 lb・in } Clamp (Intake throttle valve side)

2) Connect the air intake hose to the intercooler.

Caution

  • Align the marks on the pipe side and hose side.

Tightening torque: 5.0 N・m { 0.5 kgf・m / 44 lb・in } Clamp (Intercooler side)

3) Connect the connector to charge air cooler temperature sensor 2.

3. Engine cover installation

1) Install the engine cover to the engine.

Legend

  1. Engine cover

4. Preliminary and post procedures

1. Post procedures

1) Connect the battery cable to the battery negative terminal.

2) Referring to the following, perform the setting of the front door power window switch with AUTO UP/AUTO DOWN function.

Refer to "9.Body, Cab, Accessories 9T.Glass, Windows, Mirrors front door power window switch setting".

3) Close the engine hood.