EGR valve removal (4JJ3 with DPD)

1. Component views

EGR valve

Part name

Tightening torque

3: 25 N・m { 2.5 kgf・m / 18 lb・ft }

4: 25 N・m { 2.5 kgf・m / 18 lb・ft }

5: 25 N・m { 2.5 kgf・m / 18 lb・ft }

7: 25 N・m { 2.5 kgf・m / 18 lb・ft }

8: 25 N・m { 2.5 kgf・m / 18 lb・ft }

1) Open the engine hood.

2) Disconnect the battery cable from the battery negative terminal.

Caution

After turning OFF the ignition switch (power mode for models with passive entry and start system), do not disconnect the battery cable within 3 minutes.
If the battery cable is disconnected within 3 minutes, the vehicle electronic control system may malfunction.
If the battery cable is disconnected, perform the setting of the front door power window switch with AUTO UP/AUTO DOWN function after connecting the battery negative terminal.

1) Disconnect the connector from the EGR valve.

2) Disconnect the connector from EGR gas temperature sensor 2 (EGR valve side).

Legend

3) Disconnect the heater hose from the heater pipe.

4) Disconnect the EGR cooler bypass valve water feed hose from the EGR cooler bypass valve.

5) Disconnect the heater hose from the heater pipe.

Legend

6) Disconnect the EGR cooler bypass valve vacuum hose from the EGR cooler bypass valve.

Legend

7) Remove the bracket from the inlet manifold.

8) Disconnect the EGR cooler bypass valve water return hose from the heater pipe.

Legend

9) Remove the EGR valve and gasket from the inlet manifold and EGR valve adapter.

Caution

10) Remove the EGR cooler bypass valve and EGR valve adapter from the inlet manifold.

Caution

Legend

11) Remove the EGR cooler bypass valve water return hose from the EGR cooler bypass valve.