Exhaust manifold removal (4JJ3 without DPD)

1. Component views

Exhaust manifold

Part name

  1. Gasket
  2. Exhaust manifold
  3. Heat protector
  4. Bolt
  5. Bolt
  6. Nut

Tightening torque

4: 25 N・m { 2.5 kgf・m / 18 lb・ft }

5: 52 N・m { 5.3 kgf・m / 38 lb・ft }

6: 52 N・m { 5.3 kgf・m / 38 lb・ft }

3. EGR water pipe removal

1) Disconnect the water hose from the water intake pipe and return hose.

2) Install the EGR water pipe to the oil cooler and turbocharger lower bracket.

4. Exhaust manifold removal

1) Remove the exhaust manifold heat protector from the exhaust manifold.

2) Remove the exhaust manifold and gasket from the cylinder head.

Caution

  • Do not reuse the gasket.