Gear does not engage when switching to front drive

1. Gear does not engage when switching to front drive diagnostics

1. Shift-on-the-fly system malfunction (4WD)

Worn or broken front drive axle clutch gear and sleeve

  • Replace the front drive axle clutch gear and sleeve.

Bent shift-on-the-fly actuator shift rod

  • Replace the shift-on-the-fly actuator.

Bent shift-on-the-fly actuator arm or worn claw

  • Replace the shift-on-the-fly actuator.

2. Defective transfer (4WD)

2WD-4WD actuator malfunction

  • Replace the 2WD-4WD actuator.

Worn or broken 2-4 hub, 2-4 sleeve, synchronizer, and drive sprocket

  • Replace the 2-4 hub, 2-4 sleeve, synchronizer, and drive sprocket.

Bent 2-4 shift rod

  • Replace the 2-4 shift rod.

Bent 2-4 shift arm or worn claw

  • Replace 2-4 shift arm.