Cylinder block inspection (RZ4E-TC)

1. Cleaning

1) Carefully remove the liquid gasket, water stains, or foreign material on the top surface of the cylinder block.

2. Visual inspection

1) Inspect the cylinder block for the following.

3. Cylinder block deformation measurement

1) Remove the dowel pin from the cylinder block.

2) Measure the 4 sides and 2 locations in a diagonal line of the cylinder block top surface using a simple straight ruler and feeler gauge.

Limit: 0.075 mm { 0.0030 in }

Legend

4. Cylinder block inner diameter measurement

1) Measure the most worn section of the cylinder bore in the measurement area using a cylinder gauge.

Legend

Legend

a. Thrust direction

b. Radial direction

Measurement position

c: 10 mm { 0.39 in }

d: 15 mm { 0.59 in }

2) Calculate the average based on the measured values in the thrust direction and radial direction.

Standard: 80.000 to 80.030 mm { 3.1496 to 3.1508 in }

Limit: 80.055 mm { 3.1518 in }