FUEL-FILLER PIPE REMOVAL/INSTALLATION [SKYACTIV-D 2.2]

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Warning

•  Fuel is highly flammable and dangerous. Fuel line spills and leakage can cause serious injury or death, and damage to equipment. If fuel comes into contact with the skin and eyes it will cause irritation. To prevent this, always perform the “Fuel Line Safety Procedure” referring to the “BEFORE REPAIR PROCEDURE”.

•  A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before draining fuel, make sure to discharge static electricity by touching a vehicle.

1.  Park the vehicle on a level surface.

2.  Perform the “Fuel Line Safety Procedure” referring to the “BEFORE SERVICE PRECAUTION”. (See BEFORE SERVICE PRECAUTION [SKYACTIV-D 2.2].)

3.  Drain the fuel. (See FUEL DRAINING PROCEDURE [SKYACTIV-D 2.2].)

4.  Open the fuel-filler lid.

5.  Remove in the order shown in the figure.

6.  Install in the reverse order of removal.

7.  Perform the fuel leakage inspection referring to “AFTER SERVICE PRECAUTION”. (See AFTER SERVICE PRECAUTION [SKYACTIV-D 2.2].)

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1	Fuel-filler cap
2	Dust cover (See Dust Cover Removal Note.)
3	Joint hose (See Joint Hose Installation Note.)
4	Breather hose (See Breather Hose Installation Note.)
5	Evaporative hose No.1 (See Evaporative Hose No.1 Installation Note.)
6	Protector (Vehicle with protector)
7	Evaporative hose No.2
8	Plug
9	Fuel-filler pipe protector
10	Fuel-filler pipe (See Fuel-filler Pipe Removal Note.)
11	Evaporative hose No.3

Dust Cover Removal Note

1.  Remove the rear mudguard (LH). (Vehicle with rear mudguard (LH))

2.  Release the dust cover tab using a flathead screwdriver as shown in the figure.

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3.  Remove the dust cover.

Fuel-filler Pipe Removal Note

1.  Remove the rear tire (LH). (See WHEEL AND TIRE SPECIFICATION.)

2.  Remove the rear parking brake cable installation nuts (LH). (See REAR PARKING BRAKE CABLE REMOVAL/INSTALLATION.)

3.  Remove the rear crossmember. (See REAR CROSSMEMBER REMOVAL/INSTALLATION [2WD].) (See REAR CROSSMEMBER REMOVAL/INSTALLATION [4WD].)

4.  Remove the fuel-filler pipe.

Evaporative Hose No.1 Installation Note

1.  Align the marking and connect evaporative hose No.1 to the fuel-filler pipe as shown in the figure.

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Breather Hose Installation Note

1.  Align the marking and connect the breather hose to the fuel-filler pipe as shown in the figure.

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Joint Hose Installation Note

1.  Connect the joint hose to the fuel-filler pipe as shown in the figure.

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