FUEL-FILLER PIPE REMOVAL/INSTALLATION [SKYACTIV-G 2.0, SKYACTIV-G 2.5]

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Warning

•  Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause serious injury or death and facility breakage. Fuel can also irritate skin and eyes. To prevent this, always complete the “Fuel Line Safety Procedure”, while referring to the “BEFORE SERVICE PRECAUTION”.

•  A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before draining fuel, make sure to discharge static electricity by touching the vehicle body.

Caution

•  Disconnecting/connecting the quick release connector without cleaning it may cause damage to the fuel pipe and quick release connector. Always clean the quick release connector joint area before disconnecting/connecting using a cloth or soft brush, and make sure that it is free of foreign material.

1.  Level the vehicle.

2.  Complete the “BEFORE SERVICE PRECAUTION”. (See BEFORE SERVICE PRECAUTION [SKYACTIV-G 2.0, SKYACTIV-G 2.5].)

3.  Drain the fuel. (See FUEL DRAINING PROCEDURE [SKYACTIV-G 2.0, SKYACTIV-G 2.5].)

4.  Open the fuel-filler lid.

5.  Remove in the order indicated in the table.

6.  Install in the reverse order of removal.

7.  Complete the “AFTER SERVICE PRECAUTION”. (See AFTER SERVICE PRECAUTION [SKYACTIV-G 2.0, SKYACTIV-G 2.5].)

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1	Fuel-filler cap
2	Dust cover (See Dust Cover Removal Note.)
3	Joint hose (See Joint Hose Installation Note.)
4	Breather hose (See Breather Hose Installation Note.)
5	Evaporative hose No.1 (See Evaporative Hose No.1 Installation Note.)
6	Protector (Vehicle with protector)
7	Evaporative hose No.2
8	Plug
9	Fuel-filler pipe protector
10	Fuel-filler pipe (See Fuel-filler Pipe Removal Note.)

Dust Cover Removal Note

1.  Remove the rear mudguard (LH). (Vehicle with rear mudguard (LH))

2.  Release the dust cover tab using a flathead screwdriver as shown in the figure.

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3.  Remove the dust cover.

Fuel-filler Pipe Removal Note

1.  Remove the rear tire (LH). (See WHEEL AND TIRE SPECIFICATION.)

2.  Remove the rear parking brake cable installation nut (LH). (See REAR PARKING BRAKE CABLE REMOVAL/INSTALLATION.)

3.  Remove the rear crossmember. (See REAR CROSSMEMBER REMOVAL/INSTALLATION [2WD].) (See REAR CROSSMEMBER REMOVAL/INSTALLATION [4WD].)

4.  Remove the fuel-filler pipe.

Evaporative Hose No.1 Installation Note

1.  Install the evaporative hose No.1 as shown in the figure.

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Breather Hose Installation Note

1.  Install the breather hose as shown in the figure.

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Joint Hose Installation Note

1.  Install the joint hose as shown in the figure.

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