A/C UNIT DISASSEMBLY/ASSEMBLY

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1. Disassemble in the order indicated in the table.

Caution

• If a non-specified grease is used, it may result in abnormal noise or improper operation of the links. Apply only the specified grease to each link.

2. Assemble in the reverse order of disassembly.

L.H.D.

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R.H.D.

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X: Applicable

−: Not applicable

Step	Part name	Disassembly/assembly of main parts
Step	Part name	Heater core	Evaporator temperature sensor	Evaporator
1	Polyurethane foam	X	X	X
2	Expansion valve	—	—	X
3	Adhesive polyurethane	—	—	—
4	Drain hose	—	—	—
5	Plate (1)	X	X	X
6	Plate (2)	X	X	X
7	Heater core	X	X	X
8	Driver-side air mix actuator (Full-auto air conditioner)	—	—	—
9	Driver-side air mix link (Full-auto air conditioner)	—	—	—
10	Passenger-side air mix actuator (Full-auto air conditioner)	—	—	—
11	Passenger-side air mix link (Full-auto air conditioner)	—	—	—
12	Air mix link (Manual air conditioner)	—	—	—
13	Airflow mode actuator (Full-auto air conditioner)	—	—	—
14	Airflow mode link set	—	—	—
15^*3	Heater core temperature sensor (with heater core temperature sensor)	—	—	—
16	PTC heater (with PTC heater)	—	—	—
17	Power MOS FET (Full-auto air conditioner)	—	—	—
17	Resistor (Manual air conditioner)	—	—	—
18	A/C case (1)	—	X	X
19	A/C case (2)	—	X	X
20	Evaporator temperature sensor (See Evaporator Temperature Sensor Assembly Note.)	—	X	X
21	Evaporator	—	—	X
22	Case (without cooling system)	—	—	—
23	A/C case (3)	—	—	—
24	A/C case (4)	—	—	—
25	Door damper	—	—	—

*3 :Applied VIN (assumed): JMZ KE19760# 100001—200006, JMZ KE19780# 100001—200006, JMZ KE89380# 200001—200006, JMZ KE89780# 100001—200006, JMZ KEC9760# 100001—158744, JMZ KEF9160# 100001—158744, JMZ KEF9180# 100001—158744, JMZ KEK9760# 100001—200006, JMZ KEK9780# 100001—200006, JMZ KEN9160# 100001—158744, JMZ KEN9180# 100001—158744, JMZ KEN9260# 100001—158744, JMZ KEN9280# 100001—158744, JM0 KE102100 100001—200053, JM0 KE103100 200001—200053, JM0 KE107100 100001—200053, JM8 KE2W7**# 100001—202826, JM8 KE4W2**# 200001—202826, JM8 KE4W3**# 200001—202826, JM8 KE4W7**# 100001—202826, JMZ KEC978Z# 100001—202826, JMZ KEK928Z# 200001—202826, JMZ KEK938Z# 200001—202826, JMZ KEK978Z# 100001—202826, KE1071 100001—202826, JM6 KE1021*0 200001—202818, JM6 KE1031*0 200001—202818, JM6 KE1071*0 100001—202818

Evaporator Temperature Sensor Assembly Note

1. Assemble the evaporator temperature sensor as shown in the figure.

L.H.D.

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Caution

• When installing the evaporator temperature sensor without replacing the evaporator, assemble the evaporator temperature sensor with the installation position slid to the left of the previous position by 1 line. If the evaporator temperature sensor is assembled to the previously installed position, it may not function due to poor contact of the fin surface with the sensor detection area caused by fin deformation.

R.H.D.

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Caution

• When installing the evaporator temperature sensor without replacing the evaporator, assemble the evaporator temperature sensor with the installation position slid to the downward of the previous position. If the evaporator temperature sensor is assembled to the previously installed position, it may not function due to poor contact of the fin surface with the sensor detection area caused by fin deformation.

Note

• If an evaporator temperature sensor cannot be correctly positioned on the evaporator, replace the evaporator.