CYLINDER HEAD ASSEMBLY (I)


id011000504300

Special Service Tool (SST)

49 0636 100B
 
Valve spring lifter arm
49 B012 0A2A
 
Pivot
49 JE02 0A2
 
Universal valve tool
[Europe only]
49 B012 016
 
Attachment

1.  Assemble in the order indicated in the table.

bp25ue00000080

1
Lower valve spring seat
2
Valve seal
3
Valve
4
Valve spring
5
Upper valve spring seat
6
Valve keeper
7
Blind cover
8
Hanger bracket


Valve Seal Assembly Note

1.  Press on the valve seal to the valve guide using the SST by hand.

bpe5ue00000043

Valve seal identification color
IN: GREEN
EX: GRAY


Valve Spring Assembly Note

Caution
•  The valve springs differ depending on IN and EX sides. Therefore, verify the free length or identification paint beforehand and assemble the valve springs correctly.
bp25ue00000035

1.  Assemble the valve spring with the small diameter side of the valve spring facing upward.


Valve Keeper Assembly Note

1.  Install the valve keeper using the SST.

When using the SSTs (49 0636 100B, 49 B012 0A2A)

bpe1ze00000020

When using the SST (49 JE02 0A2) (Europe only)

bpe1ze00000035


Blind cover Assembly Note

1.  Assemble the new gasket so that the identification tab is on the rear side of the engine and the painted surface is facing the cylinder head side.

bp25ue00000081

2.  Assemble the blind cover so that the arrow is facing the upper surface of the cylinder head.