CHARGE AIR COOLER REMOVAL/INSTALLATION [SKYACTIV-G 2.5T]

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Replacement Part

Oil and Chemical Type

1.  Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)

2.  Remove the front bumper. (See FRONT BUMPER REMOVAL/INSTALLATION.)

3.  Remove in the order shown in the figure.

4.  Install in the reverse order of removal.

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1	Boost pressure sensor/boost air temperature sensor connector
2	Charge air cooler outlet pipe (See Charge Air Cooler Inlet Pipe, Charge Air Cooler Outlet Pipe Installation Note.)
3	Charge air cooler inlet pipe (See Charge Air Cooler Inlet Pipe, Charge Air Cooler Outlet Pipe Installation Note.)
4	Charge air cooler component
5	Bracket
6	Guide plate
7	Protector
8	Boost pressure sensor/boost air temperature sensor (See BOOST PRESSURE SENSOR/BOOST AIR TEMPERATURE SENSOR REMOVAL/INSTALLATION [SKYACTIV-G 2.5T].)
9	Charge air cooler

Charge Air Cooler Inlet Pipe, Charge Air Cooler Outlet Pipe Installation Note

1.  Remove foreign matter on the O-ring seal surface of charge air cooler and in the pipe furrow O-ring (sand or dust).

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Note

•  The color is different between the O-ring on the charge air cooler outlet pipe side and the O-ring on the charge air cooler inlet pipe side. Verify the color before installing the O-ring.

2.  Align the O-ring projection with the pipe furrow and install the O-ring.

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3.  Temporarily tighten the bolt and nuts.

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4.  Tighten the nuts and bolts in the order shown in the figure.