EGR VALVE REMOVAL/INSTALLATION [SKYACTIV-D 2.2]

id0116e1801000

Replacement Part

Gasket

Quantity: 1

Location of use: EGR valve

Fuel injector (2pin type)

1. Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)

2. Remove the engine cover. (See ENGINE COVER REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)

3. Remove the EGR pipe (EGR valve side). (See EGR PIPE REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)

4. Remove in the order shown in the figure.

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1

EGR valve connector

2

Water hose No.1

(See Water hose No.1 removal note.)

(See Water hose No.1 installation note.)

3

Water hose No.2

(See Water hose No.2 removal note.)

(See Water hose No.2 installation note.)

4

EGR valve

(See EGR valve removal note.)

5. Install in the reverse order of removal.

Water hose No.1 removal note

1. Drain the engine coolant. (See ENGINE COOLANT REPLACEMENT [SKYACTIV-D 2.2].)

2. Remove water hose No.1.

Water hose No.2 removal note

1. Remove the coolant reserve tank. (See COOLANT RESERVE TANK REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)

2. Remove water hose No.2.

EGR valve removal note

1. Disconnect the EGR cooler bypass valve connector.

2. Remove the EGR valve.

Water hose No.2 installation note

1. Install water hose No.2 as shown in the figure.

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Water hose No.1 installation note

1. Install water hose No.1 as shown in the figure.

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Fuel injector (6pin type)

1. Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)

2. Remove the engine cover. (See ENGINE COVER REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)

3. Remove the EGR pipe (EGR valve side). (See EGR PIPE REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)

4. Drain the engine coolant. (See ENGINE COOLANT REPLACEMENT [SKYACTIV-D 2.2].)

5. Remove the coolant reserve tank. (See COOLANT RESERVE TANK REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)

6. Remove in the order shown in the figure.

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1

EGR valve connector

2

Water hose No.1

(See Water hose No.1 installation note.)

3

Water hose No.2

(See Water hose No.2 installation note.)

4

EGR valve

(See EGR valve removal note.)

7. Install in the reverse order of removal.