FRONT BRAKE MOUNTING SUPPORT REMOVAL/INSTALLATION [WITH 2-PISTON FLOATING CALIPER]


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Special service tool (SST)

49 G034 204
 
Support block

Replacement Part

Dust boot
 
Quantity: 2
 
Location of use: Front brake mounting support

Oil and Chemical Type

Rubber grease (Pink)
 
Type: Cosmo rubber grease

1.  Remove the wheel and tire. (See WHEEL AND TIRE REMOVAL/INSTALLATION.)

2.  Remove in the order indicated in the table.

3.  Install in the reverse order of removal.

4.  Depress the brake pedal a few times, rotate the wheel by hand, and verify that the brake does not drag.

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1
Bolt (main)
2
Bolt (sub)
3
Front brake caliper
4
Dust boot
5
Disc pad component
6
Guide plate
7
Bolt
8
Mounting support


Front Brake Caliper Removal Note

1.  Remove the front brake caliper and suspend it in a place out of the way using a cable.

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Front Brake Caliper Installation Note

Caution
•  Before installing the caliper, verify that the dust seal does not protrude from the piston surface. Otherwise, the dust seal may be damaged and the braking performance could worsen.
•  Do not use a sharp-tipped tool when inserting the dust seal. Otherwise, the dust seal may be damaged.

1.  Clean the exposed area of the piston.

2.  Push the piston in using the commercially available disc brake expand tool.

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3.  Verify that the dust seal installation position is lower than the piston surface as shown in the figure.

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•  If the dust seal protrudes from the piston surface, install the SST as shown in the figure and press the dust seal back to the correct position.
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4.  Install the front brake caliper component.