CLUTCH MASTER CYLINDER REMOVAL/INSTALLATION [C66M-R, C66MX-R]

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Caution

•  Do not allow clutch fluid to get on a painted surface. Clutch fluid contains properties which can dissolve the paint. If clutch fluid gets on a painted surface, rinse with water immediately, then wipe the area dry.

1.  Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)

2.  Remove the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)

3.  Remove the battery. (L.H.D.) (See BATTERY REMOVAL/INSTALLATION [WITHOUT CYLINDER DEACTIVATION (SKYACTIV-G 2.0, SKYACTIV-G 2.5)].) (See BATTERY REMOVAL/INSTALLATION [WITH CYLINDER DEACTIVATION (SKYACTIV-G 2.0, SKYACTIV-G 2.5)].)

4.  Remove the insulator. (R.H.D.)

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5.  Remove the clutch master cylinder using the following procedure. (See Clutch Master Cylinder Installation Note.)

(1)  Disconnect the clutch stroke sensor connector.

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(2)  Disconnect the clutch pipe and hose No.1 from clutch master cylinder, and plug it to avoid clutch fluid leakage. (See CLUTCH PIPE AND HOSE REMOVAL/INSTALLATION [C66M-R, C66MX-R].)

(3)  Disconnect the clutch reserve hose from clutch master cylinder, and plug it to avoid clutch fluid leakage. (See CLUTCH PIPE AND HOSE REMOVAL/INSTALLATION [C66M-R, C66MX-R].)

(4)  Disconnect the connectors and wiring harness clip shown in the figure from the clutch pedal and set the wiring harness aside.

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(5)  Remove the clutch pedal position switch. (See CLUTCH PEDAL POSITION SWITCH REMOVAL/INSTALLATION [C66M-R, C66MX-R].)

(6)  Remove the starter interlock switch. (See STARTER INTERLOCK SWITCH REMOVAL/INSTALLATION [C66M-R, C66MX-R].)

(7)  Remove the bracket. (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION.)

(8)  Remove the joint cover. (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION.)

(9)  Remove the clutch pedal and the clutch master cylinder as a single unit.

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(10)  Rotate the clutch master cylinder in the direction of the arrow shown in the figure to disconnect the clutch master cylinder (body) and clutch pedal.

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(11)  Disengage the tabs of the push rod and remove the master cylinder.

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6.  Install in the reverse order of removal.

7.  Fully depress the clutch pedal, and verify that the engine starts.

Clutch Master Cylinder Installation Note

1.  Engage the tabs of the push rod with the clutch pedal as shown in the figure.

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2.  Rotate the clutch master cylinder in the direction shown until it stops.

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3.  Install the clutch pedal and the clutch master cylinder as a single unit. (See CLUTCH PEDAL REMOVAL/INSTALLATION [C66M-R, C66MX-R].)

4.  Connect the clutch reserve hose to clutch master cylinder. (See CLUTCH PIPE AND HOSE REMOVAL/INSTALLATION [C66M-R, C66MX-R].)

5.  Connect the clutch pipe and hose No.1 to clutch master cylinder. (See CLUTCH PIPE AND HOSE REMOVAL/INSTALLATION [C66M-R, C66MX-R].)

6.  Bleed the air from the clutch system. (See CLUTCH FLUID REPLACEMENT/AIR BLEEDING [C66M-R, C66MX-R].)

7.  Inspect the clutch pedal. (See CLUTCH PEDAL INSPECTION [C66M-R, C66MX-R].)

8.  Install the joint cover. (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION.)

9.  Install the bracket. (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION.)

10.  Install a new starter interlock switch. (See STARTER INTERLOCK SWITCH REMOVAL/INSTALLATION [C66M-R, C66MX-R].)

11.  Install a new clutch pedal position switch. (See CLUTCH PEDAL POSITION SWITCH REMOVAL/INSTALLATION [C66M-R, C66MX-R].)

12.  Connect the connectors, wiring harness clip and wiring harness shown in the figure to the clutch pedal.

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13.  Connect the clutch stroke sensor connector.

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