FRONT SIDE FRAME (PARTIAL CUTTING) INSTALLATION [PANEL REPLACEMENT]

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Symbol Mark

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Installation Procedure

Caution

•  The cut and joint area indicates the maximum size range of the installation position.

LH

1.  Drill holes for the plug welding before installing the new parts.

2.  When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

3.  After temporarily installing new parts, make sure the related parts fit properly.

4.  To cut and join the new and existing parts, rough cut the new part at the specified location indicated by (A) shown in the figure, and chamfer the joint surfaces of the new and existing parts.

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5.  Cut and join the location indicated by (B) shown in the figure.

6.  Plug weld the 6 locations indicated by (C) shown in the figure, then install the new part of front side frame (outer).

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7.  Make a reinforcement panel using the material from the front side frame (inner).

8.  Plug weld the 4 locations indicated by (D) shown in the figure, then install the reinforcement to the new front side frame (inner).

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9.  Plug weld the 4 locations indicated by (E) shown in the figure.

Note

•  Press fit the reinforcement panel and the body side material, and then weld them.

10.  Cut and join location indicated by (F) shown in the figure.

11.  Plug weld the 6 locations indicated by (G) shown in the figure, then install the front side frame (inner).

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RH

1.  Drill holes for the plug welding before installing the new parts.

2.  When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

3.  After temporarily installing new parts, make sure the related parts fit properly.

4.  To cut and join the new and existing parts, rough cut the new part at the specified location indicated by (A) shown in the figure, and chamfer the joint surfaces of the new and existing parts.

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5.  Cut and join the location indicated by (B) shown in the figure.

6.  Plug weld the 4 locations indicated by (C) shown in the figure, then install the new part of front side frame (outer).

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7.  Make a reinforcement panel using the material from the front side frame (inner).

8.  Plug weld the 4 locations indicated by (D) shown in the figure, then install the reinforcement to the new front side frame (inner).

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9.  Plug weld the 4 locations indicated by (E) shown in the figure.

Note

•  Press fit the reinforcement panel and the body side material, and then weld them.

10.  Cut and join location indicated by (F) shown in the figure.

11.  Plug weld the 8 locations indicated by (G) shown in the figure, then install the front side frame (inner).

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