PRIMARY SHAFT COMPONENT DISASSEMBLY


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1.  Disassemble the primary shaft component as shown in the figure.

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1
Clip
2
Ball bearing
3
4th gear
4
Synchronizer ring
5
Clutch hub sleeve
6
Synchronizer key
7
Clip
8
Clutch hub (3GR/4GR)
9
Synchronizer ring
10
3rd gear
11
Holder
12
Retaining ring
13
6th gear
14
Synchronizer ring
15
Clutch hub sleeve
16
Synchronizer key
17
Clip
18
Clutch hub (5GR/6GR)
19
Synchronizer ring
20
5th gear
21
Ball bearing
22
Primary shaft


Ball Bearing (Transaxle Case Side) Removal Note

1.  Set the primary shaft component and SSTs in a press as shown in the figure.

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2.  Disassemble the ball bearing using the press.


Clutch Hub (3GR/4GR) Removal Note

1.  Set the primary shaft component and SST in a press as shown in the figure.

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2.  Remove the clutch hub (3GR/4GR), synchronizer ring and 3rd gear as a single unit using the press.


Clutch Hub (5GR/6GR) Removal Note

1.  Set the primary shaft component in a press as shown in the figure.

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2.  Remove the clutch hub (5GR/6GR), synchronizer ring and 5th gear as a single unit using the press.


Ball Bearing (Clutch Housing Side) Removal Note

1.  Set the primary shaft component in a press as shown in the figure.

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2.  Remove the ball bearing using the press.