INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [WITHOUT CYLINDER DEACTIVATION (SKYACTIV-G 2.0, SKYACTIV-G 2.5)]


id0113m1801900

Replacement Part

Intake manifold gasket
 
Quantity: 4
 
Location of use: Intake manifold
Throttle body gasket
 
Quantity: 1
 
Location of use: Throttle body

Warning
•  A hot engine and intake air system can cause severe burns. Turn off the engine and wait until they are cool before removing the intake air system.

1.  Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)

2.  Remove in the order indicated in the table.

3.  Install in the reverse order of removal.

ac5uuw00006881

1
Ventilation hose
2
Resonance chamber
3
Air hose
4
Air cleaner cover
5
Air cleaner element
6
Fresh-air duct
7
Air cleaner case
8
Throttle body
9
Vacuum hose (between intake manifold and vacuum pump)
10
Evaporative hose
11
PCV hose
12
Intake manifold


Resonance Chamber Removal Note

1.  Remove the MAF sensor/IAT sensor No.1. (See MASS AIR FLOW (MAF) SENSOR/INTAKE AIR TEMPERATURE (IAT) SENSOR NO.1 REMOVAL/INSTALLATION [WITHOUT CYLINDER DEACTIVATION (SKYACTIV-G 2.0, SKYACTIV-G 2.5)].)

2.  Remove the following parts as a single unit:

•  Air hose
•  Air cleaner cover
•  Air cleaner element
•  Air cleaner case
•  Fresh-air duct
•  Resonance chamber

3.  Remove the resonance chamber.


Fresh-air Duct Removal Note

1.  Pull out the fresh-air duct while pressing the tab shown in the figure.

ac5uuw00000365


Throttle Body Removal Note

1.  Remove the upper radiator hose bracket installation bolt. (See COOLING FAN MOTOR REMOVAL/INSTALLATION [WITHOUT CYLINDER DEACTIVATION (SKYACTIV-G 2.0, SKYACTIV-G 2.5)].)

2.  Remove the throttle body.


Vacuum Hose (between intake manifold and vacuum pump) Removal Note

1.  Remove the plug hole plate. (See PLUG HOLE PLATE REMOVAL/INSTALLATION [WITHOUT CYLINDER DEACTIVATION (SKYACTIV-G 2.0, SKYACTIV-G 2.5)].)

2.  Remove the vacuum hose.


Intake Manifold Removal Note

1.  Remove the MAP sensor/IAT sensor No.2. (See MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR/INTAKE AIR TEMPERATURE (IAT) SENSOR NO.2 REMOVAL/INSTALLATION [WITHOUT CYLINDER DEACTIVATION (SKYACTIV-G 2.0, SKYACTIV-G 2.5)].)

2.  Disconnect the harness clip from the intake manifold as shown in the figure.

ac5wzw00012173

3.  Remove the intake manifold.


Intake Manifold Installation Note

1.  Install the intake manifold.

2.  Connect the wiring harness clip to the intake manifold shown in the figure.

ac5wzw00012173


Evaporative Hose Installation Note

1.  Install the evaporative hose as shown in the figure.

ac5uuw00002656


Vacuum Hose (between intake manifold and vacuum pump) Installation Note

1.  Install the vacuum hose as shown in the figure.

ac5uuw00002657


Air Cleaner Case Installation Note

1.  Install the air cleaner case as shown in the figure.

ac5uuw00000367


Fresh-air Duct Installation Note

1.  Install the fresh-air duct as shown in the figure.

ac5uuw00000368


Air Cleaner Cover Installation Note

1.  Install the air cleaner cover as shown in the figure.

ac5wzw00005692

2.  Secure the air cleaner cover and the air cleaner case with the clip.

ac5wzw00010720


Air Hose Installation Note

1.  Install the air hose as shown in the figure.

Throttle body side

ac5uuw00004520

Air cleaner side

ac5uuw00004521


Ventilation Hose Installation Note

1.  Install the ventilation hose as shown in the figure.

Cylinder head cover side

am3uuw00008002

Air hose side

ac5uuw00000371