INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [WITHOUT CYLINDER DEACTIVATION (SKYACTIV-G 2.0, SKYACTIV-G 2.5)]
id0113m1801900
Replacement Part
Intake manifold gasket
Quantity: 4
Location of use: Intake manifold
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Throttle body gasket
Quantity: 1
Location of use: Throttle body
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1. Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)
2. Remove in the order indicated in the table.
3. Install in the reverse order of removal.
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1
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Ventilation hose
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2
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Resonance chamber
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3
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Air hose
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4
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Air cleaner cover
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5
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Air cleaner element
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6
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Fresh-air duct
(See Fresh-air Duct Removal Note.)
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7
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Air cleaner case
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8
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Throttle body
(See Throttle Body Removal Note.)
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9
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Vacuum hose (between intake manifold and vacuum pump)
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10
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Evaporative hose
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11
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PCV hose
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12
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Intake manifold
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Resonance Chamber Removal Note
1. Remove the MAF sensor/IAT sensor No.1. (See MASS AIR FLOW (MAF) SENSOR/INTAKE AIR TEMPERATURE (IAT) SENSOR NO.1 REMOVAL/INSTALLATION [WITHOUT CYLINDER DEACTIVATION (SKYACTIV-G 2.0, SKYACTIV-G 2.5)].)
2. Remove the following parts as a single unit:
3. Remove the resonance chamber.
Fresh-air Duct Removal Note
1. Pull out the fresh-air duct while pressing the tab shown in the figure.
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Throttle Body Removal Note
1. Remove the upper radiator hose bracket installation bolt. (See COOLING FAN MOTOR REMOVAL/INSTALLATION [WITHOUT CYLINDER DEACTIVATION (SKYACTIV-G 2.0, SKYACTIV-G 2.5)].)
2. Remove the throttle body.
Vacuum Hose (between intake manifold and vacuum pump) Removal Note
1. Remove the plug hole plate. (See PLUG HOLE PLATE REMOVAL/INSTALLATION [WITHOUT CYLINDER DEACTIVATION (SKYACTIV-G 2.0, SKYACTIV-G 2.5)].)
2. Remove the vacuum hose.
Intake Manifold Removal Note
1. Remove the MAP sensor/IAT sensor No.2. (See MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR/INTAKE AIR TEMPERATURE (IAT) SENSOR NO.2 REMOVAL/INSTALLATION [WITHOUT CYLINDER DEACTIVATION (SKYACTIV-G 2.0, SKYACTIV-G 2.5)].)
2. Disconnect the harness clip from the intake manifold as shown in the figure.
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3. Remove the intake manifold.
Intake Manifold Installation Note
1. Install the intake manifold.
2. Connect the wiring harness clip to the intake manifold shown in the figure.
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Evaporative Hose Installation Note
1. Install the evaporative hose as shown in the figure.
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Vacuum Hose (between intake manifold and vacuum pump) Installation Note
1. Install the vacuum hose as shown in the figure.
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Air Cleaner Case Installation Note
1. Install the air cleaner case as shown in the figure.
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Fresh-air Duct Installation Note
1. Install the fresh-air duct as shown in the figure.
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Air Cleaner Cover Installation Note
1. Install the air cleaner cover as shown in the figure.
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2. Secure the air cleaner cover and the air cleaner case with the clip.
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Air Hose Installation Note
1. Install the air hose as shown in the figure.
Throttle body side
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Air cleaner side
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Ventilation Hose Installation Note
1. Install the ventilation hose as shown in the figure.
Cylinder head cover side
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Air hose side
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