id011000505600

1.Assemble in the order indicated in the table.

belhue00000101

Oil Pump Sprocket Assembly Note

1.Temporarily install the crankshaft pulley and crankshaft pulley lock bolt to the crankshaft, and lock the oil pump against rotation as shown in figure.

amxuuw00001567

2.Install the oil pump sprocket, and then remove the crankshaft pulley and crankshaft pulley lock bolt.

Tightening torque

20—30 N·m {2.1—3.0 kgf·m, 14.8—22.1 ft·lbf}

Timing Chain Assembly Note

1.Install the SST to the camshaft, then align the No. 1 camshaft position with the TDC.

belhue00000103

2.Remove the cylinder block lower blind plug.

3.Install the SST as shown in the figure.

Cylinder block lower blind plug hole diameter: M8

belbze00000202

Cylinder block lower blind plug hole diameter: M10

belhue00000160

4.Turn the crankshaft clockwise so that the crankshaft is in the No.1 cylinder TDC position.

5.Install the timing chain.

6.Install the chain tensioner and remove the retaining wire.

belhue00000105

Camshaft Sprocket, Variable Valve Timing Actuator Assembly Note

1.Hold the camshaft using a suitable wrench on the cast hexagon as shown in the figure.

2.Tighten the camshaft sprocket lock bolt.

belhue00000106

Tightening torque

69—75 N·m {7.1—7.6 kgf·m, 50.9—55.3 ft·lbf}

Front Oil Seal Assembly Note

1.Apply clean engine oil to the oil seal.

2.Push the oil seal slightly in by hand.

3.Compress the oil seal using the SST and a hammer.

belhue00000107

belhue00000108

Engine Front Cover Assembly Note

1.Apply silicone sealant to the engine front cover as shown in the figure.

Caution

• Install the engine front cover before the applied silicone sealant starts to harden.

• Verify that there is no oil or dust on the seal.

Without crescent grooves at joint sections of cylinder head and cylinder block

belbze00000178

Thickness

A: 2.2—3.2 mm {0.087—0.12 in}

B: 1.5—2.5 mm {0.06—0.098 in}

With crescent grooves at joint sections of cylinder head and cylinder block

belbze00000206

Thickness

A: 2.2—3.2 mm {0.087—0.12 in}

B: 1.5—2.5 mm {0.06—0.098 in}

C: 2.2—4.3 mm {0.09—0.16 in}

D: 3.3—4.3 mm {0.13—0.16 in}

2.Install the cylinder head cover bolts in the order as shown in the figure.

belhue00000109

Crankshaft Pulley Lock Bolt Assembly Note

1.Install the SST to the camshaft as shown in the figure.

belhue00000110

2.Install the M6 ¥ 1.0 bolt in by hand.

belhue00000111

3.Turn the crankshaft clockwise so that the crankshaft is in the No.1 cylinder TDC position.

4.Hold the crankshaft pulley using the SST.

belhue00000112

5.Tighten the crankshaft pulley lock bolt in the order shown following two steps using the SST (49 D032 316).

Tightening torque

(1) 96—104 N·m {9.8—10.6 kgf·m, 70.9—76.7 ft·lbf}

(2) 87°—93°

6.Remove the M6 × 1.0 bolt.

7.Remove the SST from the camshaft.

8.Remove the SST from the block lower blind plug.

9.Rotate the crankshaft clockwise two turns until the TDC position.

• If not aligned, loosen the crankshaft pulley lock bolt and repeat from Step 1.

10.Install the cylinder block lower blind plug.

Tightening torque

18—22 N·m {1.9—2.2 kgf·m, 13.3—16.2 ft·lbf}

Cylinder Head Cover Assembly Note

1.Apply silicone sealant to the mating faces as shown in the figure.

Caution

• Install the cylinder head cover before the applied silicone sealant starts to harden.

belhue00000113

Dot diameter

4.0—6.0 mm {0.16—0.23 in}

2.Install the cylinder head cover with a new gasket.

3.Tighten the bolts in the order shown in the figure.

belhue00000114

Tightening torque

8.0 —9.5 N·m {82—96 kgf·cm, 71—84 in·lbf}