CYLINDER BLOCK ASSEMBLY (II)SM1759425
CYLINDER BLOCK ASSEMBLY (II)

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Caution
• Parts for engines manufactured in Mexico and Hiroshima cannot be used interchangeably as the engine will not operate correctly resulting in a serious malfunction. To prevent this, when replacing parts refer to the 'SPECIFICATION IDENTIFICATION' table below and verify the engine's place of manufacture before performing the servicing. (See SPECIFICATION IDENTIFICATION)

1.Assemble in the order indicated in the table.

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1
Rear oil seal
2
Flywheel (MTX), Drive plate (ATX)
3
Oil pump
4
Oil strainer
5
Water pump
6
Thermostat
7
Oil separator
8
KS
9
Gasket
10
Oil cooler
11
Oil filter adapter
12
Oil filter
13
Oil filter cover
14
Oil pan


Rear Oil Seal Assembly Note

1.Apply clean engine oil to the new oil seal lip.

2.Install the SST to the non-woven fabric side of the rear oil seal.

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3.From the back side of the rear oil seal, verify that there is no damage or separation in the lip area of the rear oil seal.

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4.Install the rear oil seal to the engine.

5.Tighten the rear oil seal bolts in the order as shown in the figure. (Except TRIBUTE (L.H.D.) Face-lifted model.)

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Tightening torque
8—11 N·m {82—112 kgf·cm, 71—97 in·lbf}


Drive Plate (ATX), Flywheel (MTX) Assembly Note

1.Hold the crankshaft using the SST.

2.Tighten the bolts in the 3 steps in the figure.

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Tightening torque
1. 46—54 N·m {4.7—5.5 kgf·m, 34—39 ft·lbf}
2. 76—84 N·m {7.8—8.5 kgf·m, 57—61 ft·lbf}
3. 108—116 N·m {11.1—11.8 kgf·m, 80—85 ft·lbf}


Gasket Assembly Note

1.Apply engine oil to a new gasket.

Caution
• Assemble the gasket to the correct position using the following procedure so that the gasket lip does not overlap the oil passage for the oil cooler. Otherwise, it could leak engine oil and damage the engine.

2.Align the gasket lip to the gasket positioning areas of the oil cooler and assemble the gasket to the oil cooler.

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Oil Cooler Type B Assembly Note

1.Align one of the positioning tabs on the oil cooler as shown in the figure to the oil filter adapter hole, and install the oil cooler.

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Oil pan Assembly Note

1.Apply a continuous bead of silicone sealant to the oil pan as indicated in the figure.

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2. Use a square ruler to unite the oil pan and the cylinder block junction side on the engine front cover side.

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3.Tighten the rear oil pan bolts in the order as shown in the figure.

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Tightening torque
17—23 N·m {1.8—2.3 kgf·m, 13—16 ft·lbf}