PISTON RING CLEARANCE INSPECTION [MZR-CD 2.2]SM1690542
PISTON RING CLEARANCE INSPECTION [MZR-CD 2.2]
id0110f2502300
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Caution
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• If the piston are disassembled, the piston, piston pin, and snap ring must be replaced as a single unit.
1.Measure the piston ring-to-ring groove clearance around the entire circumference.
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• If it exceeds the maximum specification, replace the piston and piston ring.
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Standard clearance between piston ring and ring groove
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Top : 0.17—0.21 mm {0.0067—0.0082 in}
Second :0.04—0.08 mm {0.002—0.003 in}
Oil : 0.03—0.07 mm {0.0012—0.0027 in}
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Maximum clearance between piston ring and ring groove
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0.15 mm {0.0059 in}
2.Insert the piston ring into the cylinder by hand and use the piston to push it to the bottom of the ring travel.
3.Measure each piston ring end gap using a feeler gauge.
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• If it exceeds the maximum specification, replace the piston ring.
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Standard piston ring end gap
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Top : 0.25—0.35 mm {0.010—0.013 in}
Second : 0.20—0.30 mm {0.008—0.011 in}
Oil rail : 0.20—0.30 mm {0.008—0.011 in}
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Maximum piston ring end gap
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1.0 mm {0.039 in}