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DPE515BM1012
D6E051517011101
Disassembly Components
DPE515BM1012
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1
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Select lever set
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2
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Shift component
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3
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Sealing cap, spring seat, detent spring, detent ball
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4
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Sealing cap
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5
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Transaxle case
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6
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Reverse idler shaft retaining bolt
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7
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Baffle plate
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8
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Shift fork retaining bolt
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9
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Shift fork retaining bolt
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10
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5th/6th control rod
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11
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Reverse control rod
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12
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5th/6th shift fork
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13
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Reverse shift fork
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14
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Spring pin
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15
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Shift fork retaining bolt
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16
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Spring pin
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17
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1st/2nd control rod
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18
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Spring pin
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19
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3rd/4th control rod (B)
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20
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3rd/4th control rod end (B)
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21
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3rd/4th shift fork
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22
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Snap ring
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23
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Counter lever pivot
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24
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3rd/4th control rod (A)
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25
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3rd/4th control rod end (A)
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26
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Counter lever
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27
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1st/2nd shift fork
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28
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Reverse idler gear shaft
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29
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Thrust washer
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30
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Reverse idler gear
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31
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Needle bearing
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32
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Secondary shaft (No.2) component
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33
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Secondary shaft (No.1) component
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34
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Primary shaft component
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35
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Differential component
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36
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Clutch housing
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E6U515ZMC0603
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1
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Drain plug
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2
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Oil level plug
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3
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Straight pin
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4
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Shift push pin
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5
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Back-up light switch
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6
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Select push pin
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7
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Neutral switch
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8
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Sealing cap
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9
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Differential oil seal
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10
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Differential side bearing outer race
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11
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Adjust shim
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12
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Secondary shaft (No.2) rear bearing outer race
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13
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Adjust shim
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14
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Oil pass
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15
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Snap ring
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16
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Snap ring
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17
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Transaxle case
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18
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Pivot pin
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19
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Differential oil seal
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20
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Differential side bearing outer race
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21
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Secondary shaft (No.2) front bearing outer race
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22
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Oil funnel
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23
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Bearing cover
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24
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Bearing cover
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25
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Secondary shaft (No.1) front bearing
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26
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Oil funnel
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27
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Primary shaft front bearing
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28
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Primary shaft oil seal
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29
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Magnet
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30
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Control rod bearing
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31
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Shift lever shaft bearing
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32
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Knock ring
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33
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Clutch housing
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Disassembly Procedure
1.Assemble the SST.
A6E5112M1084
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2.Lift the transaxle and mount it on the SST.
DPE515BM10045
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3.Remove the drain plug and the oil level plug.
4.Remove the neutral switch and back-up light switch.
5.Remove the reverse idler shaft retaining bolt.
6.Remove the straight pin.
7.Remove the shift push pin and select push pin.
E6U515ZMC0026
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8.Remove the select lever set and shift component.
9.Remove the sealing cap, detent spring seat, detent spring and detent ball as shown in the figure.
E6U515ZMC0037
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E6U515ZMC0048
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10.Remove the sealing caps.
E6U515ZMC0059
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11.Remove the transaxle case fixing bolts.
Front side fixing bolts
DPE515BM100510
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DPE515BM100611
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12.Stretch the snap ring of the primary shaft rear bearing and secondary shaft (No.1) rear bearing at the sealing cap hole, and remove the transaxle case.
E6U515ZMC00612
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13.Remove the snap rings.
E6U515ZMC11613
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14.Remove the oil pass.
15.Remove the control rod bearings from the transaxle case using the SST.
E6U515ZMC13514
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16.Remove the shift lever shaft bearing from the transaxle case using the SST.
E6U515ZMC16715
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17.Remove the secondary shaft (No.2) rear bearing outer race and bearing adjust shim from the transaxle case, using the SST.
E6U515ZMC00716
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18.Remove the differential oil seal from the transaxle case using a flathead screwdriver.
E6U515ZMC00817
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19.Remove the differential side bearing outer race and adjust shim from the transaxle case using the SST.
E6U515ZMC00918
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20.Remove the magnet from the clutch housing.
21.Remove the baffle plate.
E6U515ZMC01019
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22.Remove the 5th/6th shift fork retaining bolt and reverse shift fork retaining bolt.
E6U515ZMC01220
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23.Remove the reverse control rod.
24.Remove the 5th/6th control rod.
25.Remove the reverse shift fork and 5th/6th shift fork.
26.Remove the 3rd/4th shift fork spring pin using a pin punch.
27.Remove the 1st/2nd shift fork retaining bolt.
E6U515ZMC01421
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28.Remove the 1st/2nd control rod.
29.Remove the 3rd/4th control rod end (A and B) spring pin using a pin punch.
E6U515ZMC01522
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30.Remove the 3rd/4th control rod (B), 3rd/4th control rod end (B), and 3rd/4th shift fork.
31.Remove the snap ring using a flathead screwdriver, and remove the counter lever pivot.
E6U515ZMC01623
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32.Remove the 3rd/4th control rod (A).
E6U515ZMC01724
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33.Remove the 1st/2nd shift fork.
34.Remove the counter lever.
35.Remove each gear component.
E6U515ZMC05825
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36.Remove the primary shaft bearing cover and secondary shaft (No.1) bearing cover from the clutch housing.
E6U515ZMC08026
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37.Pry and remove the roller guide for the secondary shaft (No.1) front bearing using a flathead screwdriver as shown in the figure.
E6U515ZMC08127
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38.Remove the secondary shaft (No.1) front bearing using the SST.
E6U515ZMC08228
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39.Remove the oil funnel of the secondary shaft (No.1).
40.Remove the primary shaft front bearing using the SST.
E6U515ZMC08329
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41.Remove the primary shaft oil seal using a flathead screwdriver.
E6U515ZMC08430
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42.Remove the secondary shaft (No.2) front bearing outer race using the SST.
E6U515ZMC08531
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43.Remove the oil funnel of the secondary shaft (No.2).
44.Remove the differential side bearing outer race from the clutch housing using the SST.
E6U515ZMC15232
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45.Remove the differential oil seal from the clutch housing using a flathead screwdriver.
DPE515BM100133
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46.Remove the control rod bearings, from the clutch housing.
E6U515ZMC1512
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