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E6U515ZMC071
D6E051517040107
1.Assemble in the order shown in the figure.
E6U515ZMC071
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1
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Front bearing inner race
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2
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Snap ring
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3
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Secondary shaft (No.1)
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4
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1st gear
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5
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1st needle bearing
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6
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1st inner ring
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7
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1st middle ring
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8
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1st synchronizer ring
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9
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Clutch hub
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10
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Synchronizer key
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11
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Spring
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12
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Steel ball
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13
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Clutch hub sleeve
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14
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1st/2nd clutch hub component
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15
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2nd synchronizer ring
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16
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2nd middle ring
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17
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2nd inner ring
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18
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Steel ball
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19
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2nd gear
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20
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2nd needle bearing
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21
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2nd bearing inner race
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22
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Snap ring
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23
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Spacer
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24
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4th needle bearing
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25
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4th gear
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26
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4th inner ring
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27
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4th middle ring
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28
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4th synchronizer ring
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29
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Clutch hub
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30
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Synchronizer key
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31
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Spring
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32
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Steel ball
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33
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Clutch hub sleeve
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34
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3rd/4th clutch hub component
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35
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Snap ring
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36
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3rd synchronizer ring
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37
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3rd middle ring
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38
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3rd inner ring
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39
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3rd needle bearing
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40
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Spacer
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41
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3rd gear
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42
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Rear bearing
(See
Rear bearing Assembly Note.)
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43
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Snap ring
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Front Bearing Inner Race Assembly Note
1.Install the front bearing inner race using the SSTs and a press.
E6U515ZMC0982
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1st Gear, 1st Synchronizer Ring, 1st/2nd Clutch Hub Component Assembly Note
1.Place the 1st gear, 1st inner ring, 1st middle ring, 1st synchronizer ring, 1st/2nd clutch hub.
E6U515ZMC0613
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2.Assemble the synchronizer key, spring, steel ball, and clutch hub sleeve as shown in the figure.
E6U515ZMC1324
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3.Press fit the 1st/2nd clutch hub component using the SST and a press.
E6U515ZMC0995
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2nd Synchronizer Ring and 2nd Gear Assembly Note
1.Place the 2nd synchronizer ring, 2nd middle ring, 2nd inner ring and 2nd gear.
E6U515ZMC0776
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2nd Bearing Inner Race Snap Ring Assembly Note
1.Install a new snap ring to the secondary shaft.
2.Measure the clearance between the 2nd inner race and the snap ring.
E6U515ZMC1597
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| Identification mark |
Thickness (mm {IN.EN_UK}) |
Identification mark |
Thickness (mm {IN.EN_UK}) |
|---|---|---|---|
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A
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2.25 {0.089}
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E
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2.45 {0.096}
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B
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2.30 {0.091}
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F
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2.50 {0.098}
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C
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2.35 {0.093}
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G
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2.55 {0.100}
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D
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2.40 {0.094}
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H
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2.60 {0.102}
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4th Gear, 4th Synchronizer Ring and 3rd/4th Clutch Hub Component Assembly Note
1.Place the 4th gear, 4th inner ring, 4th middle ring, 4th synchronizer ring and 3rd/4th clutch hub.
E6U515ZMC1308
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2.Assemble the synchronizer key, spring, steel ball, and clutch hub sleeve as shown in the figure.
E6U515ZMC1329
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3.Install the 3rd/4th clutch hub component using the SST and a press.
E6U515ZMC10010
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3rd/4th Clutch Hub Snap Ring Assembly Note
1.Install a new snap ring to the secondary shaft.
2.Measure the clearance between the 3rd/4th clutch hub and the snap ring.
E6U515ZMC16011
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| Identification mark |
Thickness (mm {IN.EN_UK}) |
Identification mark |
Thickness (mm {IN.EN_UK}) |
|---|---|---|---|
|
1
|
2.25 {0.089}
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4
|
2.40 {0.094}
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2
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2.30 {0.091}
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5
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2.45 {0.096}
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3
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2.35 {0.093}
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6
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2.50 {0.098}
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3rd Gear and 3rd Synchronizer Ring Assembly Note
1.Place the 3rd synchronizer ring, 3rd middle ring, 3rd inner ring and 3rd gear.
E6U515ZMC07712
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Rear bearing Assembly Note
1.Install the rear bearing using the SSTs and a press.
E6U515ZMC10113
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Rear Bearing Snap Ring Assembly Note
1.Install a new snap ring to the secondary shaft.
2.Measure the clearance between the rear bearing inner race and the snap ring.
E6U515ZMC16114
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| Identification mark |
Thickness (mm {IN.EN_UK}) |
Identification mark |
Thickness (mm {IN.EN_UK}) |
|---|---|---|---|
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B
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1.85 {0.073}
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0
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2.05 {0.081}
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C
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1.90 {0.075}
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1
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2.10 {0.083}
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D
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1.95 {0.077}
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2
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2.15 {0.085}
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E
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2.00 {0.079}
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