NO.29 SPARK PLUG CONDITION [L3 Turbo]SM2444529
NO.29 SPARK PLUG CONDITION [L3 Turbo]

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29

SPARK PLUG CONDITION

DESCRIPTION
• Incorrect spark plug condition.
POSSIBLE CAUSE
Note
• Inspecting the condition of the spark plugs can determine whether a problem is related to a specific cylinder or possibly all cylinders.
Wet/carbon stuck on specific plug:
• Spark—Weak, not visible
• Air/fuel mixture—Excessive fuel injection volume
• Compression—No compression, low compression
• Malfunctioning spark plug
Grayish white with specific plug:
• Air/fuel mixture—Insufficient fuel injection volume
• Malfunctioning spark plug
Wet/carbon is stuck on all plugs:
• Spark—Spark weak
• Air/fuel mixture—Too rich
• Compression—Low compression
• Clogging in intake/exhaust system
Grayish white with all plugs:
• Air/fuel mixture—Too lean
Warning
The following troubleshooting flow chart contains the fuel system diagnosis and repair procedures. Read the following warnings before servicing the fuel system:
• Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always keep sparks and flames away from fuel.
• Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete “BEFORE SERVICE PRECAUTION” and “AFTER SERVICE PRECAUTION” described in this manual. (See BEFORE SERVICE PRECAUTION [L3 Turbo].) (See AFTER SERVICE PRECAUTION [L3 Turbo].)
Caution
• Disconnecting/connecting the quick release connector without cleaning it may possibly cause damage to the fuel pipe and quick release connector. Always clean the quick release connector joint area before disconnecting/connecting, and make sure that it is free of foreign material.

Diagnostic procedure

STEP

INSPECTION

RESULTS

ACTION

1
Remove all spark plugs.
Inspect the spark plug condition.
Is the spark plug condition normal?
Yes
Symptom troubleshooting completed.
No
Specific plug is wet or covered with carbon:
• Go to the next step.
Specific plug looks grayish white:
• Go to Step 8.
All plugs are wet or covered with carbon:
• Go to Step 10.
All plugs look grayish white:
• Go to Step 17.
2
Is the spark plug wet/covered with carbon from the engine oil?
Yes
Inspect all areas related to oil.
Repair or replace the malfunctioning part according to the inspection results.
No
Go to the next step.
3
Inspect the spark plugs for the following:
• Cracked insulator
• Heat range
• Air gap
• Worn electrode
Is the spark plug normal?
Yes
Go to the next step.
No
Replace the spark plug.
4
Inspect the compression pressure at the suspected malfunctioning cylinder.
Is the compression pressure correct?
Yes
Go to the next step.
No
Repair or replace the malfunctioning part according to the inspection results.
5
Install all spark plugs.
Perform the spark test at the suspected malfunctioning cylinder.
Is a strong blue spark visible (compare with normal cylinder)?
Yes
Go to the next step.
No
Repair or replace the malfunctioning part according to the inspection results.
6
Access the FUEL_PRES PID using the M-MDS.
Is the FUEL_PRES PID value within the specification?
Yes
Inspect the suspected fuel injector for open or short circuit in the fuel injector.
Repair or replace the malfunctioning part according to the inspection results.
No
Go to the next step.
7
Inspect the fuel pressure sensor.
Is there any malfunction?
Yes
Replace the fuel delivery pipe.
No
High pressure fuel pump or spill valve control solenoid valve (built-in high pressure fuel pump) malfunction.
• Replace the high pressure fuel pump. (See HIGH PRESSURE FUEL PUMP REMOVAL/INSTALLATION [L3 Turbo].)
8
Inspect the spark plug for the following.
• Heat range
• Air gap
Is the spark plug normal?
Yes
Go to the next step.
No
Replace the spark plug.
9
Perform the KOER self test function using the M-MDS.
Is the suspected cylinder injector circuit related DTC (P0201:00, P0202:00, P0203:00 or P0204:00) present?
Yes
Go to the applicable DTC inspection.
No
Inspect the suspect fuel injector for resistance.
Repair or replace the malfunctioning part according to the inspection results.
10
Is the air cleaner element free of blockage?
Yes
Go to the next step.
No
Replace the air cleaner element.
11
Perform the Spark Test.
Is a strong blue spark visible at each cylinder?
Yes
Go to the next step.
No
Repair or replace the malfunctioning part according to the inspection results.
12
Access the FUEL_PRES PID using the M-MDS.
Is the FUEL_PRES PID value within the specification?
Yes
Go to step 14.
No
Go to the next step.
13
Inspect the fuel pressure sensor.
Is there any malfunction?
Yes
Replace the fuel delivery pipe.
No
High pressure fuel pump or spill valve control solenoid valve (built-in high pressure fuel pump) malfunction.
• Replace the high pressure fuel pump. (See HIGH PRESSURE FUEL PUMP REMOVAL/INSTALLATION [L3 Turbo].)
14
Access the following PIDs using the M-MDS:
• ECT
• O2S11 (When engine can be started)
• MAF
Are the PIDs normal?
Yes
Go to the next step.
No
Repair or replace the malfunctioning part according to the inspection results.
15
Perform the Purge Control System Inspection (When engine can be started).
Is the purge control correct?
Yes
Go to the next step.
No
Repair or replace the malfunctioning part according to the inspection results.
16
Inspect the engine compression.
Is the compression correct?
Yes
Inspect for clogging in the exhaust system.
Repair or replace the malfunctioning part according to the inspection results.
No
Repair or replace the malfunctioning part according to the inspection results.
17
When the engine cannot be started:
• Inspect the intake-air system for air leakage.
When the engine can be started:
• Perform the intake manifold vacuum inspection.
Is air sucked in from the intake-air system?
Yes
Repair or replace the malfunctioning part according to the inspection results.
No
Go to the next step.
18
Access the FUEL_PRES PID using the M-MDS.
Is the FUEL_PRES PID value within the specification?
Yes
Access the following PIDs using the M-MDS:
• ECT
• O2S11
• O2S12
• MAF
― If normal:
• Inspect the PCM ground condition. Repair or replace the malfunctioning part according to the inspection results.
― If not:
• Repair or replace the malfunctioning part according to the inspection results.
No
Go to the next step.
19
Is the vehicle accelerate performance normally?
Yes
Go to the next step.
No
Go to Step 21.
20
Inspect the fuel pressure sensor.
Is there any malfunction?
Yes
Replace the fuel delivery pipe.
No
Go to the next step.
21
Replace the high pressure fuel pump.
Access the FUEL_PRES PID using the M-MDS.
Is the FUEL_PRES PID value within the specification?
Yes
High pressure fuel pump or spill valve control solenoid valve (built-in high pressure fuel pump) malfunction.
• Go to the next step.
No
Access the following PIDs using the M-MDS:
• ECT
• O2S11
• O2S12
• MAF
― If normal:
• Inspect the PCM ground condition. Repair or replace the malfunctioning part according to the inspection results.
― If not:
• Repair or replace the malfunctioning part according to the inspection results.
22
Verify test results.
• If normal, return to the diagnostic index to service any additional symptoms. (See SYMPTOM DIAGNOSTIC INDEX [L3 Turbo].)
• If the malfunction remains, inspect the related Service Information and perform the repair or diagnosis.
― If the vehicle is repaired, troubleshooting is completed.
― If the vehicle is not repaired or additional diagnostic information is not available, reprogram the PCM if a later calibration is available. Retest.