CLUTCH COVER INSPECTION [MZR-CD 2.2]

CLUTCH COVER INSPECTION [MZR-CD 2.2]SM2445439

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1.Refer to CLUTCH UNIT REMOVAL/INSTALLATION to remove the clutch cover. (See MANUAL TRANSAXLE REMOVAL/INSTALLATION [A26MX-R (MZR-CD 2.2)].)

2.Measure the wear of the diaphragm spring fingers.

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• If it exceeds the maximum specification, replace the clutch cover. (See MANUAL TRANSAXLE REMOVAL/INSTALLATION [A26MX-R (MZR-CD 2.2)].)

Clutch cover diaphragm spring fingers maximum depth

0.6 mm {0.024 in}

3.Measure the flatness of the pressure plate with a straight edge and a feeler gauge.

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• If it exceeds the maximum specification, replace the clutch cover. (See MANUAL TRANSAXLE REMOVAL/INSTALLATION [A26MX-R (MZR-CD 2.2)].)

Maximum clearance of flatness of the pressure plate

0.3 mm {0.012 in}

4.When checking the diaphragm spring fingers, mount a dial indicator on the cylinder block.

5.Rotate the flywheel and check for misaligned diaphragm spring fingers.

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• If it exceeds the maximum specification, replace the clutch cover. (See MANUAL TRANSAXLE REMOVAL/INSTALLATION [A26MX-R (MZR-CD 2.2)].)

Clutch cover diaphragm spring fingers maximum misalignment

1.0 mm {0.039 in}

6.Install in the reverse order of removal.

7.Start the engine. And inspect and adjust the following:

• Front wheel alignment (See FRONT WHEEL ALIGNMENT.)

• Power steering fluid air bleeding (See CLUTCH FLUID AIR BLEEDING/REPLACEMENT.)

• Leakage of engine oil, engine coolant, transaxle oil.

• Runout and contact of pulley and belt.

• Verify the idle speed. (See ENGINE TUNE-UP [MZR-CD 2.2].)

• Engine-driven accessories operation.