CLUTCH DISC INSPECTION [MZR-CD 2.2]

CLUTCH DISC INSPECTION [MZR-CD 2.2]SM2445441

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1.Refer to CLUTCH UNIT REMOVAL/INSTALLATION to remove the clutch disc. (See MANUAL TRANSAXLE REMOVAL/INSTALLATION [A26MX-R (MZR-CD 2.2)].)

2.Using vernier calipers, measure the thickness of the lining at a rivet head on both sides.

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• If it less than the minimum specification, replace the clutch disc. (See MANUAL TRANSAXLE REMOVAL/INSTALLATION [A26MX-R (MZR-CD 2.2)].)

Minimum clutch disc thickness

0.3 mm {0.012 in}

3.Measure the clutch disc runout using a dial indicator.

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• If it exceeds the maximum specification, replace the clutch disc. (See MANUAL TRANSAXLE REMOVAL/INSTALLATION [A26MX-R (MZR-CD 2.2)].)

Maximum clutch disc runout

0.7 mm {0.028 in}

4.Remove in the order shown in the table.

5.Install in the reverse order of removal.

6.Start the engine. And inspect and adjust the following:

• Front wheel alignment (See FRONT WHEEL ALIGNMENT.)

• Power steering fluid air bleeding (See CLUTCH FLUID AIR BLEEDING/REPLACEMENT.)

• Leakage of engine oil, engine coolant, transaxle oil.

• Runout and contact of pulley and belt.

• Verify the idle speed. (See ENGINE TUNE-UP [MZR-CD 2.2].)

• Engine-driven accessories operation.