CLIMATE CONTROL UNIT INSPECTION [FULL-AUTO AIR CONDITIONER]SM2445690
CLIMATE CONTROL UNIT INSPECTION [FULL-AUTO AIR CONDITIONER]

id0740a1802200

1.Remove the climate control unit. (See CLIMATE CONTROL UNIT REMOVAL/INSTALLATION [FULL-AUTO AIR CONDITIONER].)

2.Install the audio unit. (See AUDIO UNIT REMOVAL/INSTALLATION.)

3.Connect the climate control unit connector.

4.Connect the negative (-) lead of the tester to body ground.

5.Turn the ignition switch to the ON position.

6.By inserting the positive (+) lead of the tester into each climate control unit terminal, measure the voltage according to the terminal voltage table.

• If there is any malfunction, inspect the parts under “Inspection item (s)”.
― If the parts under “Inspection item (s)” are found to be normal (except for terminal 1T), replace the climate control unit.
― For terminal 1T, first try replacing the power MOS FET. If there is still any malfunction, replace the climate control unit.


Terminal Voltage Table (Reference)

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Terminal

Signal name

Connected to

Measurement condition

Voltage (V)

Inspection item (s)

1A
MS_CAN_L
CAN related module
Because this terminal is for communication, good/no good judgment by terminal voltage is not possible.
• Related wiring harness
1B
MS_CAN_H
CAN related module
Because this terminal is for communication, good/no good judgment by terminal voltage is not possible.
• Related wiring harness
1C
Sensor GND
• Ambient temperature sensor
• Cabin temperature sensor
• Evaporator temperature sensor
• Air mix actuator
• Airflow mode actuator
• Refrigerant pressure sensor
Under any condition
1.0 or less
• Climate control unit: terminal voltage (1D)
1D
GND
Body ground
Under any condition
1.0 or less
• Wiring harness: continuity (Climate control unit—GND: 1D—GND)
1E
Solar radiation sensor input
Solar radiation sensor
Sunlight shined directly on the solar radiation sensor
4.0
• Wiring harness: continuity (Climate control unit—solar radiation sensor: 1E—B, 1J—A)
• Climate control unit: terminal voltage (1J)
• Solar radiation sensor
Blocking light to solar radiation sensor
0.1 or less
1F
Evaporator temperature sensor input
Evaporator temperature sensor
Compared with temperature detected by evaporator temperature sensor
Refer to graph 3
• Wiring harness: continuity (Climate control unit—evaporator temperature sensor: 1F—B, 1C—A)
• Wiring harness: short circuit (Climate control unit—evaporator temperature sensor: 1F—B)
• Evaporator temperature sensor
• Climate control unit: terminal voltage (1D, 1M)
1G
Rear window defroster switch
Rear window defroster relay
Rear window defroster switch OFF
B+
• Wiring harness: continuity, short circuit (Climate control unit—rear window defroster relay: 1G—E)
• Rear window defroster relay
Rear window defroster switch ON
0.05
• Climate control unit: terminal voltage (1D, 1M)
• Climate control unit
1H
Cabin temperature sensor input
Cabin temperature sensor
Compared with temperature detected by cabin temperature sensor
Refer to graph 2
• Wiring harness: continuity (Climate control unit—cabin temperature sensor: 1H—B, 1C—A)
• Wiring harness: short circuit (Climate control unit—cabin temperature sensor: 1H—B)
• Cabin compartment temperature sensor
• Climate control unit: terminal voltage (1D, 1M)
1I
Motor operation
Air intake actuator
Moving towards RECIRCULATE
10.75
• Wiring harness: continuity, short circuit (Climate control unit—air intake actuator: 1I—F, 1K—D)
• Air intake actuator
Moving towards FRESH
0.72
1J
+5V
• Air mix actuator
• Airflow mode actuator
• Solar radiation sensor
• Refrigerant pressure sensor
IG SW ON
5.08
• Wiring harness: short circuit (Climate control unit-air mix actuator, airflow mode actuator, solar radiation sensor: 1J—A, B, A)
• Air mix actuator
• Airflow mode actuator
• Solar radiation sensor
• Refrigerant pressure sensor
• Climate control unit: terminal voltage (1D, 1M)
IG SW OFF
1.0 or less
• Climate control unit replacement
1K
Motor operation
Air intake actuator
Moving towards FRESH
10.68
• Wiring harness: continuity, short circuit (Climate control unit—air intake actuator: 1K—D, 1I—F)
• Air intake actuator
Moving towards RECIRCULATE
0.68
1L
Ambient temperature sensor input
Ambient temperature sensor
Compared with temperature detected by ambient temperature sensor
Refer to graph 1
• Wiring harness: continuity (Climate control unit—ambient temperature sensor: 1C—A, 1L—B)
• Wiring harness: short circuit (Climate control unit—ambient temperature sensor: 1L—B)
• Ambient temperature sensor
• Climate control unit: terminal voltage (1D, 1M)
1M
IG2
A/C 10 A fuse
IG SW ON
B+
• Wiring harness: continuity, short circuit (Climate control unit— fuse: 1M—A/C 10 A)
• A/C 10 A fuse
IG SW OFF
1.0 or less
• Wiring harness: continuity, short circuit (Climate control unit— fuse: 1M—A/C 10 A)
1N
Refrigerant pressure sensor input
Refrigerant pressure sensor
Compared with temperature detected by refrigerant pressure sensor
• Wiring harness: continuity, short circuit (Climate control unit— refrigerant pressure sensor: 1N—B)
• Refrigerant pressure sensor
• Climate control unit: terminal voltage (1C, 1J)
1O
Motor operation
Airflow mode actuator
Moving towards VENT
10.66
• Wiring harness: continuity, short circuit (Climate control unit—airflow mode actuator: 1O—D, 1Q—F)
• Airflow mode actuator
Moving towards DEFROSTER
0.68
1P
Potentiometer input
Airflow mode actuator
VENT
4.38
• Wiring harness: continuity, short circuit (Climate control unit— airflow mode actuator: 1P—C)
• Airflow mode actuator
• Climate control unit: terminal voltage (1J)
BILEVEL
3.51
HEAT
2.59
HEAT/DEF
1.67
DEFROSTER
0.73
1Q
Motor operation
Airflow mode actuator
Moving towards DEFROSTER
10.43
• Wiring harness: continuity, short circuit (Climate control unit—airflow mode actuator: 1Q—F, 1O—D)
• Airflow mode actuator
Moving towards VENT
0.68
1R
B+
ROOM 15 A fuse
Under any condition
B+
• Wiring harness: continuity, short circuit (Climate control unit— fuse: 1R—ROOM 15 A)
• ROOM 15 A fuse
1S
Motor operation
Air mix actuator
Moving towards HOT
10.44
• Wiring harness: continuity, short circuit (Climate control unit—air mix actuator: 1S—F, 1U—D)
• Air mix actuator
Moving towards COLD
0.68
1T
Blower motor feed back
• Blower motor
• Power MOS FET
Fan stopped
12.09
1. Wiring harness: continuity, short circuit (Climate control unit—blower motor: 1T—A) (Climate control unit—power MOS FET: 1T—B, 1V—E) (Blower motor—blower relay: B—A) (Blower relay—fuse: D—BLOWER 40 A)
2. Wiring harness: continuity (Power MOS FET—body ground: A—GND) (Blower relay—ground: A—GND)
3. Power MOS FET
4. Blower motor
5. Blower relay
6. BLOWER 40 A fuse
7. A/C 10 A fuse
8. Power MOS FET replacement
Fan: manual LO
7.60
Fan: manual HI
0.25
1U
Motor operation
Air mix actuator
Moving towards COLD
10.4
• Wiring harness: continuity, short circuit (Climate control unit—air mix actuator: 1U—D, 1S—F)
• Air mix actuator
Moving towards HOT
0.68
1V
Blower fan speed control
Power MOS FET
Fan stopped
0.05
• Climate control unit: terminal voltage (1T)
Fan: manual LO
3.02
Fan: manual HI
7.77
1W
1X
Potentiometer input
Air mix actuator
Set temperature at MAX COLD
0.73
• Wiring harness: continuity, short circuit (Climate control unit— air mix actuator: 1X—C)
• Air mix actuator
• Climate control unit: terminal voltage (1J)
Set temperature at MAX HOT
4.38
2K
TNS signal
TNS relay
Headlight switch OFF
1.0 or less
• Wiring harness: short circuit (Climate control unit—TNS relay: 2K—C)
• TNS relay
• Headlight switch
Headlight switch ON
B+
• Wiring harness: continuity, short circuit (Climate control unit—TNS relay: 2K—C)
• TNS relay
• Headlight switch
2L
Illumination control
Instrument cluster
Headlight switch ON and panel light control switch at max
0.31
• Wiring harness: continuity (Climate control unit—instrument cluster: 2L—2H) (Instrument cluster—body ground: 2A—GND)
• Instrument cluster
Headlight switch ON and panel light control switch at min
9.56
• Wiring harness: short circuit (Climate control unit—instrument cluster: 2L—2H)