WATER HEATER UNIT REMOVAL/INSTALLATION [FULL-AUTO AIR CONDITIONER]SM2445704
WATER HEATER UNIT REMOVAL/INSTALLATION [FULL-AUTO AIR CONDITIONER]

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Warning
• Vaporization of fuel in the fuel tank could occur depending on the temperature causing the pressure to increase.
• If fuel system related servicing is performed under conditions of high pressure in the fuel tank, the ignition of highly flammable fuel sprayed under high pressure could cause serious injury or death, and damage to facilities and equipment. Fuel can also irritate the skin and eyes.
• To prevent accidents, always loosen the fuel-filler cap to reduce pressure in the fuel tank before performing servicing on the fuel system.
Caution
• If the negative battery cable is disconnected during the purge cycle of the water heater unit, the gas in the unit may not be properly scavenged, causing white smoke (unburnt gas) to emit from the exhaust pipe. Before disconnecting the negative battery cable, verify that the water heater unit is not operating (no blower fan operation noise).

1.Disconnect the negative battery cable.

2.Drain the engine coolant. (See ENGINE COOLANT REPLACEMENT [MZR-CD 2.2].)

3.Remove the following parts:

(1)Windshield wiper arm and blade (See WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION.)
(2)Cowl grill (See COWL GRILLE REMOVAL/INSTALLATION.)
(3)Windshield wiper motor (See WINDSHIELD WIPER MOTOR REMOVAL/INSTALLATION.)
(4)Cowl panel (See COWL PANEL REMOVAL/INSTALLATION.)

4.Remove the nut and set the cooler hose (LO) out of the way as shown by the figure.

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5.Remove the bolt and disconnect the water heat silencer.

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6.Remove the bolt A and remove the bracket.

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7.Disconnect the connector.

8.Disconnect the heater hose No.1 from the A/C unit.

9.Disconnect the heater hose No.2 from the water heater unit.

10.Disconnect the fuel hose.

11.Remove the nut.

12.Remove the bolt B.

13.Remove the water heater unit component.

14.Remove the bolt C.

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15.Remove the fastener.

16.Remove in the order indicated in the table.

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1
Air intake hose
2
Heater hose No.1
3
Exhaust pipe
4
Fuel hose
5
Bracket
6
Water heater unit

17.Install in the reverse order of removal.

18.Refill the engine coolant. (See ENGINE COOLANT REPLACEMENT [MZR-CD 2.2].)

19.Perform water heater unit Selftest and Prefilling Utility.