INSTRUMENT CLUSTER INSPECTIONSM2446559
INSTRUMENT CLUSTER INSPECTION

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Speedometer


Using a speedometer tester

1.Adjust the tire pressure to the specification.

2.Using a speedometer tester, verify that the tester reading is as indicated in the table below.

3.Verify that the speedometer reading is within the range indicated in the table.

• If the speedometer does not move or the indication is not within the allowable range, inspect the PCM, TCM, ABS HU/CM (with ABS), DSC HU/CM (with DSC) and related wiring harnesses.
― If the PCM, TCM, ABS HU/CM (with ABS), DSC HU/CM (with DSC) and related wiring harnesses are normal, replace the instrument cluster. (See INSTRUMENT CLUSTER REMOVAL/INSTALLATION.)

Australian, European (L.H.D. U.K.), General (L.H.D. R.H.D.) specs., China

Speedometer tester indication (km/h)

Allowable range (km/h)

20
20—25
40
40—45
60
60—66
80
80—87
100
101—107
120
121—128
140
141—149

General (L.H.D. R.H.D.) specs. (L5)

Speedometer tester indication (km/h)

Allowable range (km/h)

20
17—23
40
38—42
60
57—63
80
77—83
100
97—103
120
116—124
140
136—144

U.K. specs.

Speedometer tester indication (mph)

Allowable range (mph)

10
10—13
20
20—23
30
30—34
40
40—44
50
50—55
60
60—65
70
70—75
80
80—86


Using M-MDS

1.Connect the M-MDS to the DLC-2.

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2.After the vehicle is identified, select the following items from the initialization screen of the M-MDS.

• When using the IDS (laptop PC)
1. Select “DataLogger”.
2. Select “Modules”.
3. Select “IC”.
• When using the PDS (Pocket PC)
1. Select “Module Tests”.
2. Select “IC”.
3. Select “DataLogger”.

3.Verify that it is displayed according to the table using “SPDMTR”.

• If the speedometer does not move or the indication is not within the allowable range, inspect the related wiring harnesses.
― If the related wiring harnesses are normal, replace the instrument cluster. (See INSTRUMENT CLUSTER REMOVAL/INSTALLATION.)

M-MDS display

Instrument cluster display

60 Km/h
Speedometer gauge needle moves to approx. 60 km/h.
120 Km/h
Speedometer gauge needle moves to approx. 120 km/h.
Off
Speedometer gauge needle moves to 0 km/h.


Tachometer

Caution
• If the engine speed exceeds the allowable range, the engine could be damaged. Therefore, when inspecting the tachometer, do not allow the engine speed to exceed the allowable range indication on the tachometer.

1.Connect the M-MDS to the DLC-2.

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2.After the vehicle is identified, select the following items from the initialization screen of the M-MDS.

• When using the IDS (laptop PC)
1. Select “DataLogger”.
2. Select “Modules”.
3. Select “IC”.
• When using the PDS (Pocket PC)
1. Select “Module Tests”.
2. Select “IC”.
3. Select “DataLogger”.

3.Verify that it is displayed according to the table using “TACHOMTR”.

• If the tachometer does not move or the indication is not within the allowable range, inspect the related wiring harnesses.
― If the related wiring harnesses are normal, replace the instrument cluster. (See INSTRUMENT CLUSTER REMOVAL/INSTALLATION.)

M-MDS display

Instrument cluster display

3000 RPM
Tachometer gauge needle moves to approx. 3,100 rpm.
6000 RPM
Tachometer gauge needle moves to approx. 6,200 rpm.
Off
Tachometer gauge needle moves to 0 rpm.


Fuel Gauge

1.Connect the M-MDS to the DLC-2.

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2.After the vehicle is identified, select the following items from the initialization screen of the M-MDS.

• When using the IDS (laptop PC)
1. Select “DataLogger”.
2. Select “Modules”.
3. Select “IC”.
• When using the PDS (Pocket PC)
1. Select “Module Tests”.
2. Select “IC”.
3. Select “DataLogger”.

3.Verify that it is displayed according to the table using “FUEL_GAUGE”.

• If the fuel gauge does not move or the indication is not within the allowable range, inspect the related wiring harnesses.
― If the related wiring harnesses are normal, replace the instrument cluster. (See INSTRUMENT CLUSTER REMOVAL/INSTALLATION.)

M-MDS display

Instrument cluster display

E (90°)
Fuel gauge needle moves to E.
1/2 (45°)
Fuel gauge needle moves to 1/2.
F
Fuel gauge needle moves to F.


Water Temperature Gauge

1.Connect the M-MDS to the DLC-2.

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2.After the vehicle is identified, select the following items from the initialization screen of the M-MDS.

• When using the IDS (laptop PC)
1. Select “DataLogger”.
2. Select “Modules”.
3. Select “IC”.
• When using the PDS (Pocket PC)
1. Select “Module Tests”.
2. Select “IC”.
3. Select “DataLogger”.

3.Verify that it is displayed according to the table using “ECT_GAUGE”.

• If the water temperature gauge does not move or the indication is not within the allowable range, inspect the related wiring harnesses.
― If the related wiring harnesses are normal, replace the instrument cluster. (See INSTRUMENT CLUSTER REMOVAL/INSTALLATION.)

L5, L3 Turbo

M-MDS display

Instrument cluster display

C (50 Deg C)
Water temperature gauge needle moves to C.
H (128 Deg C)
Water temperature gauge needle moves to H.
Off
Water temperature gauge needle moves to lower area.

MZR-CD 2.2

M-MDS display

Instrument cluster display

C (38 Deg C)
Water temperature gauge needle moves to C.
H (128 Deg C)
Water temperature gauge needle moves to H.
Off
Water temperature gauge needle moves to lower area.