FUEL GAUGE SENDER UNIT REMOVAL/INSTALLATION [MZR-CD 2.2]SM2446567
FUEL GAUGE SENDER UNIT REMOVAL/INSTALLATION [MZR-CD 2.2]

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Fuel Gauge Sender Unit (Main)

Warning
• Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause serious injury or death and facility breakage. Fuel can also irritate skin and eyes. To prevent this, always complete the “Fuel Line Safety Procedure”, while referring to the “BEFORE SERVICE PRECAUTION”.
Caution
• Because the fuel tank is constructed such that the fuel level is higher than the installation surface of the fuel pump, fuel leakage could occur. If the fuel gauge indicates a fuel level of half or more, perform the following Step 4 to drain approx. 10 L {11 US gal, 8.8 lmp gal} of fuel.

1.Level the vehicle.

2.Complete the “BEFORE SERVICE PRECAUTION”. (See BEFORE SERVICE PRECAUTION [MZR-CD 2.2].)

3.Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [MZR-CD 2.2].)

4.Drain the fuel using the following procedure.

When the fuel tank is full
1. Disconnect the breather hose from the fuel-filler pipe.
2. Drain the fuel by tilting the breather hose.
3. Siphon the fuel from the fuel tank using a fuel drawing pump.
Except when the fuel tank is full
1. Disconnect the joint hose from the fuel-filler pipe.
2. Drain the fuel by tilting the joint hose.
3. Siphon the fuel from the fuel tank using a fuel drawing pump.

5.Remove the rear seat cushion. (See REAR SEAT REMOVAL/INSTALLATION.)

6.Remove the service hole cover.

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7.Remove in the order indicated in the table.

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1
Connector
2
Fuel hose A
3
Screw
4
Fuel hose B
5
Fuel gauge sender unit (main)

8.Install in the reverse order of removal.

9.Complete the “AFTER SERVICE PRECAUTION”. (See AFTER SERVICE PRECAUTION [MZR-CD 2.2].)


Fuel Gauge Sender Unit (Sub)

Warning
• Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause serious injury or death and facility breakage. Fuel can also irritate skin and eyes. To prevent this, always complete the “Fuel Line Safety Procedure”, while referring to the “BEFORE SERVICE PRECAUTION”.
Caution
• Because the fuel tank is constructed such that the fuel level is higher than the installation surface of the fuel pump, fuel leakage could occur. If the fuel gauge indicates a fuel level of half or more, perform the following Steps 1-3 to drain approx. 10 L {11 US gal, 8.8 lmp gal} of fuel.

1.Level the vehicle.

2.Complete the “BEFORE SERVICE PRECAUTION”. (See BEFORE SERVICE PRECAUTION [MZR-CD 2.2].)

3.Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [MZR-CD 2.2].)

4.Drain the fuel using the following procedure.

When the fuel tank is full
1. Disconnect the breather hose from the fuel-filler pipe.
2. Drain the fuel by tilting the breather hose.
3. Siphon the fuel from the fuel tank using a fuel drawing pump.
Except when the fuel tank is full
1. Disconnect the joint hose from the fuel-filler pipe.
2. Drain the fuel by tilting the joint hose.
3. Siphon the fuel from the fuel tank using a fuel drawing pump.

5.Remove the rear seat cushion. (See REAR SEAT REMOVAL/INSTALLATION.)

6.Remove the service hole cover.

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7.Remove in the order indicated in the table.

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1
Screw
2
Connector
3
Fuel gauge sender unit (sub)

8.Install in the reverse order of removal.

9.Complete the “AFTER SERVICE PRECAUTION”. (See AFTER SERVICE PRECAUTION [MZR-CD 2.2].)


Fuel Hose Installation Note

1.Install the fuel hose as shown in the figure.

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