A/C UNIT DISASSEMBLY/ASSEMBLY [MANUAL AIR CONDITIONER]

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1.  Disassemble in the order indicated in the table.

2.  Assemble in the reverse order of disassembly.

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1
Duct (1)
2
Polyurethane protector (1)
3
Polyurethane protector (2)
4
Polyurethane protector (3)
5
Airflow mode actuator
6
Airflow mode link set
7
Duct (2)
8
Resister
9
Air mix link set
10
Heater core
11
Wire clamp
12
Adhesive polyurethane (1)
(See Adhesive polyurethane (2) Assembly Note.)
13
Evaporator pipe
14
Adhesive polyurethane (3)
(See Adhesive Polyurethane (5) Assembly Note.)
15
Expansion valve
16
Adhesive polyurethane (4)
(See Net Assembly Note.)
17
Adhesive polyurethane (2)
(See A/C Case Assembly Note.)
18
Duct (3)
19
Adhesive polyurethane (5)
(See Adhesive Polyurethane (5) Assembly Note.)
20
Net
(See Net Assembly Note.)
21
A/C case (3)
22
A/C case (1)
(See A/C Case Assembly Note.)
23
A/C case (2)
24
Sensor clamp
(See Sensor Clamp Assembly Note.)
25
Evaporator temperature sensor
(See Evaporator Temperature Sensor Assembly Note.)
26
Evaporator
27
Drain hose
28
Polyurethane protector (4)


Evaporator Temperature Sensor Assembly Note

1.  Assemble the evaporator temperature sensor as shown in the figure.

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Sensor Clamp Assembly Note

1.  Attach the sensor clamp as shown in the figure.

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A/C Case Assembly Note

•  Before assembling the A/C case, apply sealant (one-component, non-solvent, non-alcohol type) to the groove along the joint where A/C case (1) as shown in the figure. Make sure to apply sealant completely around the whole periphery of the joint, and that there are no gaps.
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Net Assembly Note

1.  Assemble the net as shown in the figure.

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Adhesive Polyurethane (5) Assembly Note

1.  Attach the Adhesive Polyurethane (5) as shown in the figure.

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Adhesive polyurethane (2) Assembly Note

1.  Attach the adhesive polyurethane (2) as shown in the figure.

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2.  After assembling the evaporator pipe as shown in the figure, attach the adhesive polyurethane (2) so that it adheres around the high-pressure side of the evaporator pipe.

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Adhesive polyurethane (4) Assembly Note

1.  Attach the adhesive polyurethane (4) so that it adheres around the expansion valve.

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Adhesive polyurethane (3) Assembly Note

1.  Attach the adhesive polyurethane (3) so that it adheres around the low-pressure side of the evaporator pipe.

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Adhesive polyurethane (1) Assembly Note

1.  Attach the adhesive polyurethane (1) as shown in the figure.

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