A/C UNIT DISASSEMBLY/ASSEMBLY [FULL-AUTO AIR CONDITIONER]


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1.  Disassemble in the order indicated in the table.

2.  Assemble in the reverse order of disassembly.

L.H.D.

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1
Duct (1)
2
Polyurethane protector (1)
3
Polyurethane protector (2)
4
Polyurethane protector (3)
5
Airflow mode actuator
6
Airflow mode link set
7
Duct (2)
8
Power MOS FET
9
Air mix actuator
10
Air mix link set
11
Heater core
12
Adhesive polyurethane (1)
13
Evaporator pipe
14
Adhesive polyurethane (3)
15
Expansion valve
16
Adhesive polyurethane (4)
17
Adhesive polyurethane (2)
18
Duct (3)
19
A/C case (3)
20
A/C case (1)
21
A/C case (2)
22
Evaporator temperature sensor
23
Sensor clamp
24
Evaporator
25
Drain hose
26
Polyurethane protector (4)
27
Air hose

R.H.D.

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1
Duct (1)
2
Polyurethane protector (1)
3
Polyurethane protector (2)
4
Polyurethane protector (3)
5
Airflow mode actuator
6
Airflow mode link set
7
Duct (2)
8
Power MOS FET
9
Air mix actuator
10
Air mix link set
11
Heater core
12
Adhesive polyurethane (1)
13
Evaporator pipe
14
Adhesive polyurethane (3)
15
Expansion valve
16
Adhesive polyurethane (4)
17
Adhesive polyurethane (2)
18
Duct (3)
19
Adhesive polyurethane (5)
20
Net
21
A/C case (3)
22
Plate
23
A/C case (1)
24
A/C case (2)
25
Evaporator temperature sensor
26
Sensor clamp
27
Evaporator
28
Drain hose
29
Polyurethane protector (4)
30
Air hose


Sensor Clamp Assembly Note

1.  Attach the sensor clamp as shown in the figure.

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Evaporator Temperature Sensor Assembly Note

1.  Assemble the evaporator temperature sensor as shown in the figure.

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A/C Case (1) Assembly Note (R.H.D.)

•  Before assembling the A/C case, apply sealant (one-component, non-solvent, non-alcohol type) to the groove along the joint where A/C case (1) as shown in the figure. Make sure to apply sealant completely around the whole periphery of the joint, and that there are no gaps.
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Net Assembly Note (R.H.D.)

1.  Assemble the net as shown in the figure.

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Adhesive Polyurethane (5) Assembly Note (R.H.D.)

1.  Attach the Adhesive Polyurethane (5) as shown in the figure.

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Adhesive polyurethane (2) Assembly Note

1.  Attach the adhesive polyurethane (2) as shown in the figure.

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2.  After assembling the evaporator pipe as shown in the figure, attach the adhesive polyurethane (2) so that it adheres around the high-pressure side of the evaporator pipe.

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Adhesive polyurethane (4) Assembly Note

1.  Attach the adhesive polyurethane (4) so that it adheres around the expansion valve.

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Adhesive polyurethane (3) Assembly Note

1.  Attach the adhesive polyurethane (3) so that it adheres around the low-pressure side of the evaporator pipe.

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Adhesive polyurethane (1) Assembly Note

1.  Attach the adhesive polyurethane (1) as shown in the figure.

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