STEERING GEAR AND LINKAGE DISASSEMBLY
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1. Disassemble in the order indicated in the table.
L.H.D.
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1
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Oil pipe
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2
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Return pipe
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3
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Tie-rod end
(See Tie-rod End Disassembly Note.)
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4
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Locknut
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5
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Boot clamp
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6
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Boot band
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7
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Boot
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8
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Tie rod
(See Tie rod Disassembly Note.)
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9
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Locknut (adjusting cover)
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10
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Adjusting cover
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11
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Yoke spring
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12
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Support yoke
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13
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Housing cover
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14
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Locknut (pinion shaft side)
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15
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Valve housing component
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16
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Clip
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17
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Dust cover
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18
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Pinion shaft
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19
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Oil seal (lower side)
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20
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Bearing (upper side)
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21
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Oil seal (upper side)
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22
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Clip
(See Clip Disassembly Note.)
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23
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Steering rack
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24
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Stopper
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25
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Rack bushing
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26
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O-ring
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27
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Oil seal
(See Oil Seal Disassembly Note.)
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28
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Mounting rubber
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29
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Gear housing
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R.H.D.
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1
|
Oil pipe
|
|
2
|
Return pipe
|
|
3
|
Tie-rod end
(See Tie-rod End Disassembly Note.)
|
|
4
|
Locknut
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|
5
|
Boot clamp
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|
6
|
Boot band
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7
|
Boot
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8
|
Tie-rod
(See Tie rod Disassembly Note.)
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|
9
|
Locknut (adjusting cover)
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|
10
|
Adjusting cover
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|
11
|
Yoke spring
|
|
12
|
Support yoke
|
|
13
|
Housing cover
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|
14
|
Locknut (pinion shaft side)
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|
15
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Valve housing component
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16
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Clip
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|
17
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Dust cover
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|
18
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Pinion shaft
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19
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Oil seal (lower side)
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20
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Bearing (upper side)
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21
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Oil seal (upper side)
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22
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Clip
(See Clip Disassembly Note.)
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23
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Steering rack
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24
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Stopper
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25
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Rack bushing
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|
26
|
O-ring
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|
27
|
Oil seal
(See Oil Seal Disassembly Note.)
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|
28
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Mounting rubber
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29
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Gear housing
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Tie-rod End Disassembly Note
1. Place alignment marks as shown in the figure for proper installation.
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Boot Band (Crimp Type) Disassembly Note
1. Insert a flathead screw driver into the boot band as shown in the figure, then press the caulked area outward to remove the boot band.
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Tie rod Disassembly Note
1. Lock the steering rack end (pinion gear side) against rotation with a wrench and remove the tie rod using the suitable wrench.
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2. Install a wrench to the flat surface of the steering rack as shown in the figure and remove tie rod using the suitable wrench.
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Locknut (Adjusting Cover), Adjusting Cover Disassembly Note
1. Install two nuts to the bolt across a flat 24 mm {0.94 in} and tighten them using a wrench.
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2. Secure the adjusting cover with the bolt and nuts created in Step 1, and remove the locknut using the SST.
3. Using the bolt/nut produced in Step 1, remove the adjusting cover.
Pinion Shaft, Oil Seal (lower side) Disassembly Note
1. Press out the pinion shaft and oil seal (lower side) component.
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Bearing (upper side), Oil Seal (upper side) Disassembly Note
1. Press out the upper bearing and oil seal from the valve housing using the SSTs.
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Clip Disassembly Note
1. Remove the clip while pinching both ends of the clip using long-nose pliers as shown in the figure.
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2. Using a snap ring plier, withdraw the rack stopper.
Oil Seal Disassembly Note
1. Install the SST (49 N032 319A) to the gear housing with the raised part facing up as shown in the figure.
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2. Insert the SSTs (49 F032 303, 49 S032 318) into the valve housing side.
3. Remove the oil seal using a press.
Mounting Rubber Disassembly Note
1. Press the mounting rubber out from the gear housing using the SSTs and a press.
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