FUEL TANK REMOVAL/INSTALLATION [L3 Turbo]
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1. Level the vehicle.
2. Complete the “BEFORE SERVICE PRECAUTION”. (SeeBEFORE SERVICE PRECAUTION [L3 Turbo].)
3. Disconnect the negative battery cable.
4. Remove the rear seat cushion.
5. Remove the fuel pump unit. (SeeFUEL PUMP UNIT REMOVAL/INSTALLATION [L3 Turbo].)
6. Remove the fuel gauge sender unit.
7. Siphon the fuel from the fuel tank.
8. Remove the middle pipe. (SeeEXHAUST SYSTEM REMOVAL/INSTALLATION [L3 Turbo].)
9. Remove the propeller shaft (4WD). (SeePROPELLER SHAFT REMOVAL/INSTALLATION.)
10. Remove the rear under cover (LR, RR).
11. Remove the rear parking brake cable installation bolts, then move the rear parking brake cable out of the way.
12. Disconnect the joint hose connected between the fuel tank and the fuel-filler pipe from the fuel-filler pipe.
13. Disconnect the breather hose connected between the fuel tank and the fuel-filler pipe from the fuel-filler pipe.
14. Disconnect the evaporative hose connected between the fuel tank and the charcoal canister from the charcoal canister.
15. Remove in the order indicated in the table.
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1
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Strap
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2
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Fuel tank
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3
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Joint hose (See Joint Hose Installation Note)
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4
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Breather hose
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5
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Evaporative hose
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6
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Insulator (See Rivet Removal Note)
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7
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Fuel-filler cap
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8
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Fuel-filler pipe
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16. Install in the reverse order of removal.
17. Complete the “AFTER SERVICE PRECAUTION”. (SeeAFTER SERVICE PRECAUTION [L3 Turbo].)
Rivet Removal Note
1. Push out the mandrel using a hammer and punch (2—2.8 mm {0.08—0.11 in} diameter).
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2. Remove the flange using a drill (5 mm {0.20 in} drill bit).
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Fuel-filler Pipe Removal Note
1. Remove the rear tire (LH).
2. Remove the mudguard (LH).
3. Remove the air filter.
4. Remove the fuel-filler pipe.
Joint Hose Installation Note
1. Install the joint hose and clamp as shown in the figure.
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Breather Hose Installation Note
1. Install the breather hose and clamp as shown in the figure.
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