REAR FLOOR PAN INSTALLATION [PANEL REPLACEMENT]


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1.  When joining and cutting the new and existing parts, trial fit the new part in position, then measure and adjust the body as necessary to conform with standard dimensions.

2.  Cut area (A) on new part.

3.  Drill holes for the plug welding before installing the new parts.

4.  Apply spot sealer to the areas where both the overlapping ends of the new and existing parts will be welded. Adhere the sections to be welded, and fillet weld along both seams at the locations indicated by (B).

Note
•  Create a flange with flanging tool where new and existing parts are joined.

5.  Apply body sealer to the joints of old and new parts for waterproofing and rust protection.

6.  Weld the remaining weld locations, then install the rear floor pan.

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7.  After temporarily installing new parts, make sure the related parts fit properly.

8.  Install the crossmember No.5.

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