DTC P1589:00 [PCM (SKYACTIV-D 2.2)]

id0102j5149700

DTC P1589:00

Intake shutter valve circuit range/performance problem

DETECTION CONDITION

•  With the following conditions met, the difference between the target intake shutter valve opening angle and the actual value exceeds 4.2 °for a continuous 2 s.

―  Battery voltage: 8—16 V

―  0.5 s have elapsed after ignition is switched ON (engine off or on)

―  The following DTCs are not detected

•  Constant voltage power supply control system: P0653:00, P0652:00

•  Intake shutter valve position sensor: P0122:00, P0123:00

•  Intake shutter valve control system: P2101:00

Diagnostic support note

•  This is a continuous monitor (CCM).

•  The check engine light illuminates if the PCM detects the above malfunction condition during the first drive cycle.

•  FREEZE FRAME DATA/Snapshot data is available.

•  DTC is stored in the PCM memory.

FAIL-SAFE FUNCTION

•  Limits engine torque.

•  Inhibits the automatic diesel particulate filter regeneration control.

•  Inhibits the intake shutter valve control.

•  Inhibits the manual diesel particulate filter regeneration control.

•  Inhibits the EGR control.

•  Inhibits engine-stop by i-stop control.

POSSIBLE CAUSE

•  Intake shutter valve connector or terminal malfunction

•  Short to ground in wiring harness between intake shutter valve terminal B and PCM terminal 1AX

•  PCM connector or terminal malfunction

•  Intake shutter valve malfunction

―  Intake shutter valve sticking, poor operation

―  Intake shutter valve frozen

―  Intake shutter valve foreign matter penetration

•  Intake shutter valve position sensor malfunction

•  PCM malfunction

DTC P1589:00	Intake shutter valve circuit range/performance problem
DETECTION CONDITION	• With the following conditions met, the difference between the target intake shutter valve opening angle and the actual value exceeds 4.2 °for a continuous 2 s. ― Battery voltage: 8—16 V ― 0.5 s have elapsed after ignition is switched ON (engine off or on) ― The following DTCs are not detected • Constant voltage power supply control system: P0653:00, P0652:00 • Intake shutter valve position sensor: P0122:00, P0123:00 • Intake shutter valve control system: P2101:00 Diagnostic support note • This is a continuous monitor (CCM). • The check engine light illuminates if the PCM detects the above malfunction condition during the first drive cycle. • FREEZE FRAME DATA/Snapshot data is available. • DTC is stored in the PCM memory.
FAIL-SAFE FUNCTION	• Limits engine torque. • Inhibits the automatic diesel particulate filter regeneration control. • Inhibits the intake shutter valve control. • Inhibits the manual diesel particulate filter regeneration control. • Inhibits the EGR control. • Inhibits engine-stop by i-stop control.
POSSIBLE CAUSE	• Intake shutter valve connector or terminal malfunction • Short to ground in wiring harness between intake shutter valve terminal B and PCM terminal 1AX • PCM connector or terminal malfunction • Intake shutter valve malfunction ― Intake shutter valve sticking, poor operation ― Intake shutter valve frozen ― Intake shutter valve foreign matter penetration • Intake shutter valve position sensor malfunction • PCM malfunction

Diagnostic Procedure

Step

Inspection

Results

Action

1

RECORD VEHICLE STATUS WHEN DTC WAS DETECTED TO UTILIZE WITH REPEATABILITY VERIFICATION

Note

•  Recording can be facilitated using the screen capture function of the PC.

•  Record the freeze frame data/snap shot data.

—

Go to the next step.

2

VERIFY OTHER RELATED DTCs

•  Switch the ignition OFF, and then switch it ON (engine off).

•  Display the DTCs using the M-MDS.
(See ON-BOARD DIAGNOSTIC TEST [PCM (SKYACTIV-D 2.2)])

•  Has any DTC other than P2118:00 been stored?

Yes

Repair the malfunctioning location according to the applicable DTC troubleshooting.

(See DTC TABLE [PCM (SKYACTIV-D 2.2)])

No

Go to the next step.

3

INSPECT INTAKE SHUTTER VALVE POSITION SENSOR

•  Reconnect all the disconnected connectors.

•  Inspect the intake shutter valve position sensor.
(See INTAKE SHUTTER VALVE POSITION SENSOR INSPECTION [SKYACTIV-D 2.2])

•  Is the intake shutter valve position sensor normal?

Yes

Go to the next step.

No

Replace the intake shutter valve position sensor, then go to Step 9.

(See INTAKE SHUTTER VALVE POSITION SENSOR REMOVAL/INSTALLATION [SKYACTIV-D 2.2])

4

INSPECT INTAKE SHUTTER VALVE CONNECTOR CONDITION

•  Switch the ignition OFF.

•  Disconnect the intake shutter valve connector.

•  Inspect the connector engagement and connection condition, and inspect the terminals for damage, deformation, corrosion, or disconnection.

•  Is the connector normal?

Yes

Go to the next step.

No

Repair or replace the connector, then go to Step 9.

5

INSPECT PCM CONNECTOR CONDITION

•  Disconnect the PCM connector.

•  Inspect the connector engagement and connection condition, and inspect the terminals for damage, deformation, corrosion, or disconnection.

•  Is the connector normal?

Yes

Go to the next step.

No

Repair or replace the connector, then go to Step 9.

6

INSPECT INTAKE SHUTTER VALVE CONTROL CIRCUIT FOR SHORT TO GROUND

•  Verify that the intake shutter valve connector is disconnected.

•  Inspect for continuity between intake shutter valve terminal B (vehicle wiring harness side) and ground.

•  Is there continuity?

Yes

Refer to the wiring diagram and verify if there is a common connector between intake shutter valve terminal B and PCM terminal 1AX.

If there is a common connector:

•  Inspect the common connector and terminals for corrosion, damage, or disconnection and the common wiring harnesses for short to ground to determine the malfunctioning location.

•  Repair or replace the malfunctioning location.

If there is no common connector:

•  Repair or replace the wiring harness which is shorted to ground.

Go to Step 9.

No

Go to the next step.

7

INSPECT INTAKE SHUTTER VALVE

•  Inspect the intake shutter valve.
(See INTAKE SHUTTER VALVE INSPECTION [SKYACTIV-D 2.2])

•  Is the intake shutter valve normal?

Yes

Go to the next step.

No

Replace the intake shutter valve, then go to the Step 9.

(See INTAKE SHUTTER VALVE REMOVAL/INSTALLATION [SKYACTIV-D 2.2])

8

INSPECT INTAKE SHUTTER VALVE FOR FOREIGN MATTER

•  Remove the intake shutter valve.
(See INTAKE SHUTTER VALVE REMOVAL/INSTALLATION [SKYACTIV-D 2.2])

•  Inspect the intake shutter valve for foreign matter.

•  Is there foreign matter in the intake shutter valve?

Yes

Remove the foreign matter from the intake shutter valve, then go to the next step.

No

Go to the next step.

9

VERIFY THAT REPAIRS HAVE BEEN COMPLETED

•  Reconnect all the disconnected connectors.

•  Refer to the [MEMORY CLEARING PROCEDURE] and clear the DTC.
(See CLEARING DTC [PCM (SKYACTIV-D 2.2)])

•  Drive the vehicle on flat roads under the following conditions 5 times repeatedly.

1.  Idle the engine for 20 s.

2.  Accelerate in 2nd gear to 35 km/h and drive the vehicle while maintaining the speed for 25 s.

3.  Stop the vehicle and idle the engine for 20 s.

4.  Accelerate in 3rd gear to 50 km/h and drive the vehicle while maintaining the speed for 50 s.

5.  Stop the vehicle and idle the engine for 20 s.

•  Stop the engine.

•  Display the DTCs using the M-MDS.
(See ON-BOARD DIAGNOSTIC TEST [PCM (SKYACTIV-D 2.2)])

•  Has DTC P1589:00 been recorded?

Yes

Repeat the inspection from Step 1.

•  If the malfunction recurs, replace the PCM, then go to the next step.
(See PCM REMOVAL/INSTALLATION [SKYACTIV-D 2.2])

No

Go to the next step.

10

VERIFY OTHER DTCs

•  Has any other DTC or pending code been stored?

Yes

Repair the malfunctioning location according to the applicable DTC troubleshooting.

(See DTC TABLE [PCM (SKYACTIV-D 2.2)])

No

DTC troubleshooting completed.

Step	Inspection	Results	Action
1	RECORD VEHICLE STATUS WHEN DTC WAS DETECTED TO UTILIZE WITH REPEATABILITY VERIFICATION Note • Recording can be facilitated using the screen capture function of the PC. • Record the freeze frame data/snap shot data.	—	Go to the next step.
2	VERIFY OTHER RELATED DTCs • Switch the ignition OFF, and then switch it ON (engine off). • Display the DTCs using the M-MDS. (See ON-BOARD DIAGNOSTIC TEST [PCM (SKYACTIV-D 2.2)]) • Has any DTC other than P2118:00 been stored?	Yes	Repair the malfunctioning location according to the applicable DTC troubleshooting. (See DTC TABLE [PCM (SKYACTIV-D 2.2)])
2		No	Go to the next step.
3	INSPECT INTAKE SHUTTER VALVE POSITION SENSOR • Reconnect all the disconnected connectors. • Inspect the intake shutter valve position sensor. (See INTAKE SHUTTER VALVE POSITION SENSOR INSPECTION [SKYACTIV-D 2.2]) • Is the intake shutter valve position sensor normal?	Yes	Go to the next step.
3		No	Replace the intake shutter valve position sensor, then go to Step 9. (See INTAKE SHUTTER VALVE POSITION SENSOR REMOVAL/INSTALLATION [SKYACTIV-D 2.2])
4	INSPECT INTAKE SHUTTER VALVE CONNECTOR CONDITION • Switch the ignition OFF. • Disconnect the intake shutter valve connector. • Inspect the connector engagement and connection condition, and inspect the terminals for damage, deformation, corrosion, or disconnection. • Is the connector normal?	Yes	Go to the next step.
4		No	Repair or replace the connector, then go to Step 9.
5	INSPECT PCM CONNECTOR CONDITION • Disconnect the PCM connector. • Inspect the connector engagement and connection condition, and inspect the terminals for damage, deformation, corrosion, or disconnection. • Is the connector normal?	Yes	Go to the next step.
5		No	Repair or replace the connector, then go to Step 9.
6	INSPECT INTAKE SHUTTER VALVE CONTROL CIRCUIT FOR SHORT TO GROUND • Verify that the intake shutter valve connector is disconnected. • Inspect for continuity between intake shutter valve terminal B (vehicle wiring harness side) and ground. • Is there continuity?	Yes	Refer to the wiring diagram and verify if there is a common connector between intake shutter valve terminal B and PCM terminal 1AX. If there is a common connector: • Inspect the common connector and terminals for corrosion, damage, or disconnection and the common wiring harnesses for short to ground to determine the malfunctioning location. • Repair or replace the malfunctioning location. If there is no common connector: • Repair or replace the wiring harness which is shorted to ground. Go to Step 9.
6		No	Go to the next step.
7	INSPECT INTAKE SHUTTER VALVE • Inspect the intake shutter valve. (See INTAKE SHUTTER VALVE INSPECTION [SKYACTIV-D 2.2]) • Is the intake shutter valve normal?	Yes	Go to the next step.
7		No	Replace the intake shutter valve, then go to the Step 9. (See INTAKE SHUTTER VALVE REMOVAL/INSTALLATION [SKYACTIV-D 2.2])
8	INSPECT INTAKE SHUTTER VALVE FOR FOREIGN MATTER • Remove the intake shutter valve. (See INTAKE SHUTTER VALVE REMOVAL/INSTALLATION [SKYACTIV-D 2.2]) • Inspect the intake shutter valve for foreign matter. • Is there foreign matter in the intake shutter valve?	Yes	Remove the foreign matter from the intake shutter valve, then go to the next step.
8		No	Go to the next step.
9	VERIFY THAT REPAIRS HAVE BEEN COMPLETED • Reconnect all the disconnected connectors. • Refer to the [MEMORY CLEARING PROCEDURE] and clear the DTC. (See CLEARING DTC [PCM (SKYACTIV-D 2.2)]) • Drive the vehicle on flat roads under the following conditions 5 times repeatedly. 1. Idle the engine for 20 s. 2. Accelerate in 2nd gear to 35 km/h and drive the vehicle while maintaining the speed for 25 s. 3. Stop the vehicle and idle the engine for 20 s. 4. Accelerate in 3rd gear to 50 km/h and drive the vehicle while maintaining the speed for 50 s. 5. Stop the vehicle and idle the engine for 20 s. • Stop the engine. • Display the DTCs using the M-MDS. (See ON-BOARD DIAGNOSTIC TEST [PCM (SKYACTIV-D 2.2)]) • Has DTC P1589:00 been recorded?	Yes	Repeat the inspection from Step 1. • If the malfunction recurs, replace the PCM, then go to the next step. (See PCM REMOVAL/INSTALLATION [SKYACTIV-D 2.2])
9		No	Go to the next step.
10	VERIFY OTHER DTCs • Has any other DTC or pending code been stored?	Yes	Repair the malfunctioning location according to the applicable DTC troubleshooting. (See DTC TABLE [PCM (SKYACTIV-D 2.2)])
10		No	DTC troubleshooting completed.