CYLINDER BLOCK ASSEMBLY (II)

id011000504100

Special Service Tool (SST)

49 E011 1A0
 
Ring gear brake set
49 S033 101
 
Dust cover installer
—

1.  Assemble in the order indicated in the table.

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1
Balancer unit
(See Balancer Unit Assembly Note.)
2
Oil pump
(See Oil Pump Assembly Note.)
3
Oil strainer
4
Rear oil seal
(See Rear Oil Seal Assembly Note.)
5
End plate
(See End Plate Assembly Note.)
6
Drive plate
7
Backing plate
8
Drive plate installation bolt
(See Drive Plate Installation Bolt Assembly Note.)
9
Water jacket spacer


Balancer Unit Assembly Note

1.  Assemble the balancer unit using the following procedure:

(1)  Tighten the bolts in the order shown in the figure.
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Tightening torque

Installation position

Tightening torque
1—4
16—22 N·m {1.7—2.2 kgf·m, 12—16 ft·lbf}
5, 6
20—26 N·m {2.1—2.6 kgf·m, 15—19 ft·lbf}

(2)  Retighten the bolts in the order of the numbers indicated in the figure.
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Tightening torque
30—36 N·m {3.1—3.6 kgf·m, 23—26 ft·lbf}


Oil Pump Assembly Note

1.  Install the oil pump using the following procedure:

(1)  Temporarily tighten the three bolts shown in the figure.
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(2)  Tighten the two bolts shown in the figure to the specified torque.
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Note
•  The tightening order for the two bolts is optional.
Tightening torque
20—26 N·m {2.1—2.6 kgf·m, 15—19 ft·lbf}
(3)  Finally, tighten the bolt shown in the figure to the specified torque.
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Tightening torque
20—26 N·m {2.1—2.6 kgf·m, 15—19 ft·lbf}


Rear Oil Seal Assembly Note

1.  Apply clean engine oil to the inner surface of a new rear oil seal.

2.  Insert the rear oil seal into the cylinder block by hand.

3.  Tap the oil seal in evenly using the SST and a hammer.

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Rear oil seal press on amount
0—0.5 mm {0—0.019 in}


End Plate Assembly Note

1.  After end plate assembly, crimp the parts A and B shown in the figure.

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Crimp procedure
Crimp depth: 0.1—1.0 mm {0.004—0.039 in}
Crimp width: 0.5—10.0 mm {0.02—0.39 in}
Crimp locations: Part A is 1 or more on one-side within shaded area and part B is 2 or more within shaded areas

2.  After crimping, verify that there is no damage and removal of the end plate.


Drive Plate Installation Bolt Assembly Note

1.  Hold the crankshaft using the SST.

2.  Tighten the new bolts in two or three passes in the order shown in the figure.

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Tightening torque
108—116 N·m {11.1—11.8 kgf·m, 80—85 ft·lbf}