STEERING GEAR AND LINKAGE DISASSEMBLY


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Caution
•  Place copper plates, rag, or similar material in a vise, when securing the mounting bracket portion of the steering gear.

1.  Disassemble in the order indicated in the table.

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1
Oil pipe
2
Return pipe (L.H.D. only)
3
O-ring (L.H.D. only)
4
Tie-rod end
5
Locknut
6
Boot clamp
7
Boot band
8
Boot
9
Lock washer (If equipped.)
10
Tie rod
11
Holder
12
Oil seal (holder side)
13
O-ring
14
Locknut (adjusting cover)
15
Adjusting cover
16
Yoke spring
17
Support yoke
18
Clip
19
Pinion plug
20
Bolt
21
Pinion shaft component
22
O-ring
23
Steering rack
24
Oil seal (gear housing side)
25
Inner guide
26
Mounting rubber
27
Gear housing


Tie-rod End Disassembly Note

1.  Place alignment marks as shown in the figure for proper installation.

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Lock Washer, Tie Rod Disassembly Note

1.  Unclamp the washer.

2.  Lock the steering rack end against rotation with a wrench and remove the tie rod.

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3.  Remove the lock washer.


Holder, Oil Seal (Holder Side) Disassembly Note

1.  Remove the holder from the gear housing using the SST.

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2.  Remove the oil seal from the holder using the SST and a press.

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Adjusting Cover Disassembly Note

1.  Install two nuts to the bolt across a flat 24 mm {0.94 in} and tighten them using a wrench.

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2.  Disassemble the adjusting cover with the bolt and nuts created in Step 1.


Oil Seal (Gear Housing Side), Inner Guide Disassembly Note

1.  Set the SSTs as shown.

2.  Insert the SSTs from the valve housing side.

3.  Remove the oil seal (gear housing side) and inner guide using a press.

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Mounting Rubber Disassembly Note

1.  Press the mounting rubber out from the gear housing using the SSTs and a press.

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