STEERING GEAR AND LINKAGE DISASSEMBLY

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  Caution
  • Place copper plates, rag, or similar material in a vise, when securing the mounting bracket portion of the steering gear.

1. Disassemble in the order indicated in the table.

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1 | Oil pipe
2 | Return pipe (L.H.D. only)
3 | O-ring (L.H.D. only)
4 | Tie-rod end (See Tie-rod End Disassembly Note.)
5 | Locknut
6 | Boot clamp
7 | Boot band
8 | Boot
9 | Lock washer (If equipped.) (See Lock Washer, Tie Rod Disassembly Note.)
10 | Tie rod (See Lock Washer, Tie Rod Disassembly Note.)
11 | Holder (See Holder, Oil Seal (Holder Side) Disassembly Note.)
12 | Oil seal (holder side) (See Holder, Oil Seal (Holder Side) Disassembly Note.)
13 | O-ring
14 | Locknut (adjusting cover)
15 | Adjusting cover (See Adjusting Cover Disassembly Note.)
16 | Yoke spring
17 | Support yoke
18 | Clip
19 | Pinion plug
20 | Bolt
21 | Pinion shaft component
22 | O-ring
23 | Steering rack
24 | Oil seal (gear housing side) (See Oil Seal (Gear Housing Side), Inner Guide Disassembly Note.)
25 | Inner guide (See Oil Seal (Gear Housing Side), Inner Guide Disassembly Note.)
26 | Mounting rubber (See Mounting Rubber Disassembly Note.)
27 | Gear housing

Tie-rod End Disassembly Note

1. Place alignment marks as shown in the figure for proper installation.

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Lock Washer, Tie Rod Disassembly Note

1. Unclamp the washer.

2. Lock the steering rack end against rotation with a wrench and remove the tie rod.

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3. Remove the lock washer.

Holder, Oil Seal (Holder Side) Disassembly Note

1. Remove the holder from the gear housing using the SST.

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2. Remove the oil seal from the holder using the SST and a press.

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Adjusting Cover Disassembly Note

1. Install two nuts to the bolt across a flat 24 mm {0.94 in} and tighten them using a wrench.

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2. Disassemble the adjusting cover with the bolt and nuts created in Step 1.

Oil Seal (Gear Housing Side), Inner Guide Disassembly Note

1. Set the SSTs as shown.

2. Insert the SSTs from the valve housing side.

3. Remove the oil seal (gear housing side) and inner guide using a press.

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Mounting Rubber Disassembly Note

1. Press the mounting rubber out from the gear housing using the SSTs and a press.

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