FRONT BRAKE MOUNTING SUPPORT REMOVAL/INSTALLATION


id041100701300

Replacement Part

Dust boot
 
Quantity: 2
 
Location of use: Front brake mounting support
Bush
 
Quantity: 2
 
Location of use: Slide pin
Double-sided adhesive tape
 
Quantity: 4
 
Location of use: Guide plate

Oil and Chemical Type

Brake grease (Brown)
 
Type: MOLYKOTE 7439
Rubber grease (Orange-red)
 
Type: NIGLUBE

1.  Disconnect the negative lead-acid battery terminal. (See NEGATIVE LEAD-ACID BATTERY TERMINAL DISCONNECTION/CONNECTION.)

2.  Remove the wheel and tire. (See WHEEL AND TIRE REMOVAL/INSTALLATION.)

3.  Remove in the order indicated in the table.

4.  Install in the reverse order of removal.

5.  Connect the negative lead-acid battery terminal. (See NEGATIVE LEAD-ACID BATTERY TERMINAL DISCONNECTION/CONNECTION.)

6.  Depress the brake pedal a few times, rotate the wheel by hand, and verify that the brake does not drag.

a30zzw00004014

1
Bolt
2
Front brake caliper
3
Slide pin
4
Bushing
5
Dust boot
6
Disc pad component
7
Guide plate
8
Bolt
9
Front brake mounting support


Front Brake Caliper Removal Note

1.  Remove the front brake caliper and suspend it in a place out of the way using a cable.

am3zzw00025021


Guide Plate Installation Note

Caution
•  Assembling the guide plates to the incorrect positions may cause abnormal noise. When assembling the guide plates to the front brake mounting support, correctly assemble them to the positions on the leading side and trailing side shown in the figure.

1.  Clean the areas where the mounting support and the double-sided adhesive tape on the guide plates come into contact.

2.  Apply double-sided adhesive tape to the positions shown in the figure.

a30zzw00004313

3.  Peel off the backing of the double-sided adhesive tape.

4.  Install the guide plate as shown in the figure.

a30zzw00003424

5.  Apply grease to the locations shown in the figure.

a30zzw00003425


Front Brake Caliper Installation Note

1.  Clean the exposed area of the piston.

2.  Push the piston in using the commercially available disc brake expand tool.

a30zzw00003426

3.  Install the front brake caliper.